Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
Type Of RV Reducer
Application Of RV Reeducer
Precision Cycloidal Gearbox is widely used in industrial machinery fields such as machine tool, robot arm, industrial robot, die-casting feeding machine, manipulator for punching machine, AGV driver, bottle-making machine, UV Printer and etc.
Other Products
Company Profile
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:
- High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
- Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
- Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
- Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
- Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
- Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.
Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.
Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance
The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:
Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.
Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.
Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.
Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.
Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.
Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.
Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.
Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes
Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:
1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.
2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.
3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.
4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.
5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.
6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.
7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.
8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.
By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.
editor by CX 2023-10-17
China high quality Helical Twin Screw Extrusion Machine Parts Gearbox with Hot selling
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
| Warranty: 1 year | Weight (KG): 500 KG |
| Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
| ratio: 8-20 |
Output Torque: 2*176 |
| standard: JB/T8853-2001 |
Certificate: CE |
| Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
| Customized support:OEM ODM | Input/output shaft material 40Cr |
| Package: Wooden case |
Mount position: Flange, hollow shaft, CZPT shaft |
| After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
| Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
| Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
|
Packing: wooden case packing |
|
| Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Samples: |
US$ 3600/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles
Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:
Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.
Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.
Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.
Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.
Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.
CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.
Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.
Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.
Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.
Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.
In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.
Differences Between Inline and Right-Angle Planetary Gearbox Configurations
Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:
Inline Planetary Gearbox:
- Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
- Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
- Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
- Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
- Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.
Right-Angle Planetary Gearbox:
- Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
- Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
- Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
- Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
- Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.
Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.
Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes
The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).
1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.
2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.
The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.
It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.
editor by CX 2023-10-09
China high quality Planetary Gearbox 109926 for Wirtgen W2000 Cold Milling Machine cars with planetary gearbox
Product Description
Wirtgen part.no 79353 gearbox and gear reduction 79354
WIRGTEN 705C2HS571B64J0HIV 7649 bonfiglioli gearbox
Product Description
11ton-13ton Dual Drum Vibratory Roller XD111 XD121 XD131
705C2H33C53J0HJVAT CAT PAVER DRIVE GEARBOX
Wirtgen GEARBOX 257128 257129 used on the Wirtgen cold milling machines 2228352 15716
Ходовой редуктор Wirtgen,гидромотор фрезы Wirtgen W series
| Machine type | Series range | Version advance drive | Gearbox and sealing kits | |||
| Drive gearbox | ||||||
| Gearbox | Sealing kit cpl. |
Face seal | Brake disc | |||
| Wirtgen W 350 | 0001 – 0058 | 46176 | 193511 | 53141 | 193482 | |
| 0059 – 0265 | 76491 | 88219 | 1 0571 9 | 193484 | ||
| 0266 – 9999 | ||||||
| Wirtgen W 35 | 0001 – 9999 | 76491 | 88219 | 1 0571 9 | 193484 | |
| Wirtgen W 35 DC | 0001 – 9999 | One wheel drive front | 76491 | 88219 | 1 0571 9 | 193484 |
| Four wheel drive front | 79354 | |||||
| Four wheel drive rear | 18571 | 193573 | ||||
| Wirtgen W 500 | 0112 – 5717 | Front | 53344 | 45665 | ||
| Rear left and right | 53345 | 193550 | 45665 | 144901 | ||
| 5718 – 9999 | Front | 53344 | 45665 | |||
| Rear left and right | 53345 | 193550 | 45665 | 144901 | ||
| Wirtgen W 50 08.05 | 0001 – 5710 | 3-wheel front | 170611 | 185046 | ||
| 4-wheel front | 170695 | |||||
| 5711 – 9999 | 3-wheel front | 186032 | ||||
| 4-wheel front | 186031 | 185045 | ||||
| 0001 – 0067 | Right rear | 17571 | ||||
| Left rear | 170610 | |||||
| 0068 – 5710 | Rear left and right | 170610 | ||||
| 5711 – 9999 | Right rear | 186095 | ||||
| Left rear | 186030 | |||||
| Wirtgen W 50 10.05 | 0001 – 9999 | 3-wheel front | 186032 | 185046 | ||
| 4-wheel front | 186031 | 185045 | ||||
| Right rear | 186095 | |||||
| Left rear | 186030 | |||||
| Wirtgen W 50 DC | 0001 – 0099 | 3-wheel front | 170615 | 185046 | ||
| 4-wheel front | 170696 | 185045 | ||||
| 5710 – 9999 | 3-wheel front | 76490 | 1 0571 9 | |||
| 4-wheel front | 187884 | |||||
| 0001 – 0050 | Right rear | 170613 | 185045 | |||
| Left rear | 170614 | |||||
| 0051 – 0099 | Rear left and right | 170614 | ||||
| 5710 – 9999 | Rear left and right | 186033 | ||||
| Wirtgen W 600 DC, W 1000 L |
0001 – 9999 | 3-wheel front | 76490 | 1 0571 9 | ||
| 3-wheel rear | 76491 | 88219 | 1 0571 9 | 193484 | ||
| 4-wheel front | 79353 | 1 0571 9 | ||||
| 4-wheel rear | 79354 | 88219 | 1 0571 9 | 193484 | ||
| Machine type | Series range | Version advance drive | Gearbox and sealing kits | |||
| Drive gearbox | ||||||
| Gearbox | Sealing kit cpl. |
Face seal | Brake disc | |||
| Wirtgen W 1000 | 0001 – 571 | Front and rear | 46176 | 193511 | 53141 | 193482 |
| 0011 – 571 | Front and rear | 76491 | 88219 | 1 0571 9 | 193484 | |
| Wirtgen W 60, W 100 | 0001 – 9999 | 3-wheel front | 76490 | 1 0571 9 | ||
| 3-wheel rear | 76491 | 88219 | 1 0571 9 | 193484 | ||
| 4-wheel front | 79353 | 1 0571 9 | ||||
| 4-wheel rear | 79354 | 88219 | 1 0571 9 | 193484 | ||
| Wirtgen W 1000 F, W 1200 F, W 1300 F 07.10 |
0001 – 0038 | Wheel machine | 76491 | 88219 | 1 0571 9 | 193484 |
| Chain machine | 121257 | |||||
| 0039 – 0149 | Wheel machine | 76491 | ||||
| Chain machine | 121257 | |||||
| 0150 – 0571 | Wheel machine | 76491 | ||||
| Chain machine | 121257 | |||||
| 0571 – 9999 | Wheel machine | 76491 | ||||
| Chain machine | 121257 | |||||
| Wirtgen W 100 F, W 120 F, W 130 F |
0001 – 9999 | Wheel machine | 76491 | 88219 | 1 0571 9 | 193484 |
| Chain machine | 121257 | |||||
| 1300 – 2000 DC | 0001 – 0058 | Front | 76491 | 88219 | 1 0571 9 | 193484 |
| Rear | 76490 | 1 0571 9 | ||||
| 0059 – 9999 | Front | 76491 | 88219 | 1 0571 9 | 193484 | |
| Rear | 76490 | 1 0571 9 | ||||
| Wirtgen W 1500, W 1900 |
0001 – 9998 | Front | 76491 | 88219 | 1 0571 9 | 193484 |
| Rear | 76490 | 1 0571 9 | ||||
| 9998 – 9999 | Front | 257129 | 88219 | 1 0571 9 | 193484 | |
| Rear | 257128 | 1 0571 9 | ||||
| Wirtgen W 150 | 0001 – 9999 | Front and rear | 121257 | 88219 | 1 0571 9 | 193484 |
| Wirtgen W 2000 | 0001 – 9999 | Front | 15716 | 193547 | 157184 | 123648 |
| Rear | 15715 | 157184 | ||||
| Wirtgen 2100 DC | 0001 – 0041 | Front | 34959 | 53873 | 5571 | |
| Rear | 34958 | 53872 | 5571 | 4571 | ||
| 0042 – 0120 | Front | 45869 | 5571 | |||
| Rear | 45868 | 53873 | 5571 | 4571 | ||
| 0121 – 0269 | Front | 72844 | 5571 | |||
| Rear | 72842 | 53873 | 5571 | 4571 | ||
| 5710 – 0345 | Front | 85960 | 15718 | |||
| Rear | 85961 | 15713 | 15718 | 15712 | ||
| 0346 – 9999 | Front | 85960 | 15718 | |||
| Rear | 85961 | 15713 | 15718 | 15712 | ||
| Machine type | Series range | Version advance drive | Gearbox and sealing kits | |||
| Drive gearbox | ||||||
| Gearbox | Sealing kit cpl. |
Face seal | Brake disc | |||
| Wirtgen W 2100 | 0001 – 0091 | Front | 139571 | 193512 | 156316 | 156326 |
| Rear | 139571 | 156316 | ||||
| 0092 – 0117 | Front | 139571 | 193512 | 156316 | 156326 | |
| Rear | 139571 | 156316 | ||||
| 0118 – 9999 | Front | 139571 | 193512 | 156316 | 156326 | |
| Rear | 139571 | 156316 | ||||
| Wirtgen W 2200 | 0001 – 5718 | Front | 117831 | 193514 | 144398 | 144305 |
| Rear | 117830 | 144398 | ||||
| 5719 – 9999 | Front | 117831 | 193514 | 144398 | 144305 | |
| Rear | 117830 | 144398 | ||||
| Wirtgen WR 2000 | 0001 – 9999 | 166995 | 193513 | 181697 | 181695 | |
| Wirtgen WR 2400 | 0001 – 0003 | 80571 | 133331 | 51433 | 132160 | |
| 0004 – 9999 | 188848 | 2063096 | 181697 | 156326 | ||
| Wirtgen WR 2500 | 0001 – 5719 | 80571 | 51433 | |||
| 0110 – 9999 | 80571 | 133331 | 51433 | 132160 | ||
| Wirtgen WR 2500 S | 0001 – 9999 | 80571 | 133331 | 51433 | 132160 | |
| Wirtgen W 350 | 0001 – 0058 | 66627 | 84811 | 86496 | ||
| 0059 – 0265 | 66627 | |||||
| 0266 – 9999 | 101979 | |||||
| Wirtgen W 35 | 0001 – 9999 | 101979 | 84811 | 86496 | ||
| Wirtgen W 35 DC | 0001 – 5719 | 18 0571 | 186608 | 186527 | ||
| 5710 – 9999 | 257190 | |||||
| Wirtgen W 500 | 0112 – 5717 | 64547 | ||||
| 5718 – 9999 | 72605 | 37514 | ||||
| Machine type | Series range | Gearbox and sealing kits | ||||
| Milling drum gearbox | Pump splitter gearbox | |||||
| Gearbox | Sealing ring | Face seal | Gearbox | Sealing ring | ||
| Wirtgen W 50 08.05 | 0001 – 9999 | 168008 | 7762 | 186527 | ||
| Wirtgen W 50 10.05 | 0001 – 0123 | 168008 | 7762 | 186527 | ||
| 0124 – 9999 | 2086584 | 7762 | 186527 | |||
| Wirtgen W 50 DC | 0001 – 9999 | 164068 | 7762 | 186528 | ||
| Wirtgen W 600 DC | 0001 – 9999 | 92668 | 79827 | 155375 | ||
| Wirtgen W 60 | 0001 – 9999 | 92668 | 79827 | 155375 | ||
| Wirtgen W 1000 L | 0001 – 9999 | 70197 | 79827 | 51433 | ||
| Wirtgen W 1000 | 0001 – 571 | 70197 | 79827 | 51433 | ||
| Wirtgen W 100 | 0001 – 9999 | 70197 | 79827 | 51433 | ||
| Wirtgen W 1000 F, W 1200 F, W 1300 F |
0001 – 0038 | 90127 | 79827 | 51433 | 90054 | 25105* 139936 |
| 0039 – 0131 | 90127 | 79827 | 51433 | 12970 | ||
| 0132 – 0149 | 90127 | 79827 | 51433 | 138848 | 139937* 139938 |
|
| 0150 – 0571 | 90127 | 79827 | 51433 | 138193 | 25105* 139936 |
|
| 0571 – 0869 | 90127 | 79827 | 51433 | 155735 | ||
| 0571 – 9999 | 90127 | 79827 | 51433 | 2044777 | ||
| Wirtgen W 100 F, W 120 F, W 130 F |
0001 – 9999 | 190070 190073 FCS |
25105 | 51433 | 195711 | 139936* 2061878 |
| Wirtgen 1300 – 2000 DC | 0001 – 0058 | 52364 | 73747 | 51433 | 36963 | 84811 |
| 0059 – 9999 | 87709 | 15714 | ||||
| Wirtgen W 1500 | 0001 – 9999 | 87708 | 73747 | 15714 | 36963 | 84811 |
| Wirtgen W 1900 | 0001 – 5713 | 87708 | 73747 | 15714 | 36963 | 84811 |
| 5714 – 9999 | 126869 | 155158 | 129617 | |||
| Wirtgen W 2000 | 0001 – 9999 | 126869 | 155158 | 129617 | 113038 | 25106* 82052 |
| Wirtgen 2100 DC | 0042 – 0345 | 42133 | 37502 | 36963 | 84811 | |
| 0346 – 9999 | 157114 | 63606 | 123738 | |||
| Wirtgen W 2100 | 0001 – 0091 | 136986 | 155158 | 154190 | 14 0571 | 25106* 82052 |
| 0092 – 0117 | 172841 | |||||
| 0118 – 9999 | 177662 | |||||
| Wirtgen W 2200 | 0001 – 5718 | 112600 | 7750 | 161345 | 113042 | 25106* 178531 |
| 5719 – 9999 | 180038 | 45451 | ||||
| Wirtgen WR 2000 | 0001 – 9999 | 166990 | 191906 | 171519 | 25106* 82052 |
|
| Wirtgen WR 2400 | 0001 – 9999 | 166990 | 191906 | 195712 | 25106* 82052 |
|
| Wirtgen WR 2500 | 0001 – 0058 | 80018 | 11217 | 36963 | 84811 | |
| 0059 – 5719 | 99913 | 133332 | ||||
| 0110 – 5712 | 99913 | 133332 | 11217 | 1 0571 7 | ||
| 5713 – 0309 | 130940 | 144443 | 144440 | |||
| 571 – 9999 | 156488 | 144443 | ||||
| Wirtgen WR 2500 S | 0001 – 9999 | 156488 | 144443 | 144440 | 1 0571 7 | 84811 |
| Wirtgen WS 2200, WS 2500 | 0001 – 9999 | 191906 | 7765 | 106467 | ||
Two light-duty tandem vibratory rollers
Dual Drum Vibratory Roller
Cummins engine
| Type | XD111 | XD121 | XD131 | |
| Working mass(kg) | 11230 | 12300 | 13080 | |
| Mass distributed on front drum(kg) | 5670 | 6210 | 6540 | |
| Mass distributed on rear drum(kg) | 5560 | 6090 | 6540 | |
| Static linear load on front drum(N/cm) | 292 | 286 | 301 | |
| Static linear load on rear drum(N/cm) | 287 | 280 | 301 | |
| Speed range(km/h) | 0-10 | 0-10 | 0-10 | |
| Theoretical gradeability(%) | 30 | 30 | 30 | |
| Min. inner/outer turning radius(mm) | 4000/5900 | 3870/6000 | 3870/6000 | |
| Crab-walking distance (mm) | 200 | 200 | 200 | |
| Min. ground clearance(mm) | 420 | 420 | 420 | |
| Wheel base (mm) | 4000 | 4000 | 4000 | |
| Steering angle(±) | 46 | 46 | 46 | |
| Swinging angle(±) | 12 | 12 | 12 | |
| Vibrating frequency(HZ) | 30-48 | 30-45 | 30-45 | |
| Nominal amplitude(mm) | 0.41/0.8 | 0.41/0.8 | 0.4/0.72 | |
| Centrifugal force(kn) | 66/133 | 70/140 | 82/150 | |
| Model and manufacturer | COMMINS 483.9 | |||
| Rated rotating speed(t/min) | 2200 | 2200 | 2200 | |
| Rated Power(KW)93 | 93 | 93 | 93 | |
| Rated oil wear (g. kw/h)229 | 229 | 229 | 229 | |
| Water tank capacity(L) | 2*450 | 2*450 | 2*450 | |
| Fuel tank capacity(L) | 200 | 220 | 220 | |
Cheapest Price Hydraulic Single Drum Vibratory Compactor Xs142j in Philippines
Xcm Hydraulic Single-Drum Vibratory Rollers Capacity 14 Tons Xs142j in Indonesia
Compacting Price CZPT Single Drum Road Roller Xs142j
Brand New CZPT 14t Single Drum Vibratory Road Roller Xs142j
12 Ton Hydraulic Tandem Vibratory Roller Compactor Xd122
Liugong 12 Ton Double Drum Road Roller Price Clg6212e
Xcm 18 Ton Road Roller Xs182j
Sdlg 14 Ton Vibratory Road Roller Compactor RS8140
2017 New Price CZPT Pneumatic Tire Road Roller Clg630r
14 Tons Double Drum Vibratory Roller Xd142
Hot Sale Road Compactor 10 Ton Tandem Vibratory Roller Xd102
3 Ton CZPT Popular Vibratory Mini Road Roller (Ltc203)
11 Ton Hydraulic Double Drum Road Roller Xd111e
12 Ton Hydraulic Double Drum Road Roller Xd121e
11300kg Double Drum Roller CZPT Xd111e
11 Tons Hydraulic Vibratory Double Drum Compactor Xd111e
Liugong Vibration Road Roller Capacity Clg614
Cheap Price Xihu (West Lake) Dis.n 16ton Road Roller Yz16-7 Sale
Xs202j 20 Ton Single Drum Vibratory Road Roller
11 Ton Vibratory Double Drum Road Roller Xd111e
Product Groups
Wheel Loader
Truck Crane
Excavator
Bulldozer
Motor Grader
Road Roller
Backhoe Loader
Heavy Truck
Crawler Crane
Tower crane
| Application: | Motor |
|---|---|
| Function: | Distribution Power |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by CX 2023-07-13
China Hot selling CZPT Brand High Torque Planetary Gearbox for Wooden Machine supplier
Product Description
Newgear Brand High Torque Planetary Gearbox for Wooden Machine
The main transmission structure of planetary reducer is planetary gear, sun gear, internal gear ring and planetary carrier. Planetary gear reducer has the advantages of small volume, high transmission efficiency, wide deceleration range and high precision. It is widely used in the transmission system of servo motor, stepping motor, DC motor and other motors. Its function is to reduce speed, increase torque, reduce load and motor moment of inertia ratio on the premise of ensuring precision transmission.
Product Parameters
Characteristic:
(1) Low Noise:The use of helical gear design,to achieve a smooth,quite operation of the reducer.
(2) High Precision:Backlash is 3 arcmin or less,accurate positioning.
(3) High Rigidity,High Torque:The output shaft used large size,large span double support bearing design,which improves the rigidity and torque of the reducer.
(4) High Efficiency:1-stage up to 95% or more,2-stage up to 92% or more.
(5) Maintenance-Free:Low grease wear,can be lifetime lubrication.
(6) Sealing Effect is Good:Lubricating grease with high viscosity,not easy to separate the characteristics,ip65 protection class to ensure that no grease leakage.
(7) Installation Unrestrained:Can be installed arbitrarily.
(8) Wide Applicability:Applicable to any type of servo motor.
(9) An organic [integral] whole output axis.
| Specifications | PA60 | PA90 | PA120 | PA140 | PA180 | PA220 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 1530 | 3250 | 6700 | 9400 | 14500 | 16500 | ||
| Max. Axial Load | N | 630 | 1300 | 3000 | 4700 | 7250 | 8250 | ||
| Torsional Rigidity | Nm/arcmin | 6 | 12 | 23 | 47 | 130 | 205 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | 6000 | 6000 | 3000 | ||
| Rated Input Speed | rpm | 4000 | 3000 | 3000 | 3000 | 3000 | 1500 | ||
| Noise | dB | ≤58 | ≤60 | ≤65 | ≤68 | ≤68 | ≤72 | ||
| Average Life Time | h | 20000 | |||||||
| Efficiency Of Full Load | % | L1≥95% L2≥90% | |||||||
| Return Backlash | P1 | L1 | arcmin | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 |
| L2 | arcmin | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| P2 | L1 | arcmin | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| L2 | arcmin | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.7 |
| 4 | Kg*cm2 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.61 | ||
| 5 | Kg*cm2 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.51 | ||
| 7 | Kg*cm2 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.92 | ||
| 8 | Kg*cm2 | 0.13 | 0.45 | 2.6 | 7.14 | / | / | ||
| 10 | Kg*cm2 | 0.13 | 0.4 | 2.57 | 7.03 | 22.51 | 50.18 | ||
| L2 | 12 | Kg*cm2 | 0.13 | 0.45 | 0.45 | 2.63 | 7.3 | 23.59 | |
| 15 | Kg*cm2 | 0.13 | 0.45 | 0.45 | 2.63 | 7.3 | 23.59 | ||
| 20 | Kg*cm2 | 0.13 | 0.45 | 0.45 | 2.63 | 6.92 | 23.33 | ||
| 25 | Kg*cm2 | 0.13 | 0.45 | 0.4 | 2.63 | 6.92 | 22.68 | ||
| 28 | Kg*cm2 | 0.13 | 0.45 | 0.45 | 2.43 | 6.92 | 23.33 | ||
| 30 | Kg*cm2 | 0.13 | 0.45 | 0.45 | 2.43 | 7.3 | 25.59 | ||
| 35 | Kg*cm2 | 0.13 | 0.4 | 0.4 | 2.43 | 6.92 | 22.68 | ||
| 40 | Kg*cm2 | 0.13 | 0.45 | 0.45 | 2.43 | 6.92 | 23.33 | ||
| 50 | Kg*cm2 | 0.13 | 0.4 | 0.4 | 2.39 | 6.92 | 22.68 | ||
| 70 | Kg*cm2 | 0.13 | 0.4 | 0.4 | 2.39 | 6.72 | 22.68 | ||
| 100 | Kg*cm2 | 0.13 | 0.4 | 0.4 | 2.39 | 6.72 | 22.68 | ||
| Technical Parameter | Level | Ratio | PA60 | PA90 | PA120 | PA140 | PA180 | PA220 | |
| Rated Torque | L1 | 3 | Nm | 40 | 105 | 165 | 360 | 880 | 1100 |
| 4 | Nm | 45 | 130 | 230 | 480 | 880 | 1800 | ||
| 5 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 7 | Nm | 45 | 100 | 220 | 480 | 1100 | 1600 | ||
| 8 | Nm | 40 | 90 | 200 | 440 | / | / | ||
| 10 | Nm | 30 | 75 | 175 | 360 | 770 | 1200 | ||
| L2 | 12 | Nm | 40 | 105 | 165 | 360 | 880 | 1100 | |
| 15 | Nm | 40 | 105 | 165 | 360 | 880 | 1100 | ||
| 20 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 25 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 28 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 30 | Nm | 40 | 105 | 165 | 360 | 880 | 1100 | ||
| 35 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 40 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 50 | Nm | 45 | 130 | 230 | 480 | 1100 | 1800 | ||
| 70 | Nm | 45 | 100 | 220 | 480 | 1100 | 1600 | ||
| 100 | Nm | 30 | 75 | 175 | 360 | 770 | 1200 | ||
| Degree Of Protection | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | 1.25 | 3.75 | 8.5 | 16 | 28.5 | 49.3 | |
| L2 | kg | 1.75 | 5.1 | 12 | 21.5 | 40 | 62.5 | ||
Company Profile
Packaging & Shipping
| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 75/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by CX 2023-05-11
China New Design Plantar Disc Concrete Floor grinding Machine wholesaler
Kind: Belt Grinder, Area Grinding Machine
CNC or Not: Typical
Situation: New
12 months: 2571
Voltage: 220V/380V
Dimension(L*W*H): 1200*750*1200
Weight (KG): 400
Energy (kW): 380V~220V
Guarantee: 3 several years
Key Marketing Details: Higher working effectiveness
Showroom Place: None
Relevant Industries: Cafe, Farms, Manufacturing Plant, Property Use, Food & Beverage Retailers, Construction works , Power & Mining, Retail, Foods Store, Machinery Repair Stores, Latest diamatic ground grinders CFS-T688 distant management clever large performance twelve disc 220V 19A Constructing Substance Outlets, Meals & Beverage Factory, Hotels, Marketing Firm, Printing Shops, Garment Stores
Advertising Kind: New Product 2571
Equipment Take a look at Report: Presented
Video outgoing-inspection: Presented
Guarantee of main factors: 1 12 months
Main Parts: Motor, Bearing, Motor, Equipment, Stress vessel, Gearbox, 42JX collection 42mm planetary gearbox for micro dc motor, rated torque upto 10Nm PLC, Other, Pump
Soon after-revenue Provider Presented: Abroad third-celebration help obtainable, On-line support, Online video technical assist
Oil seal: Double oil seal
RPM: three hundred~1800rpm
Perform area: 686mm
Disc diameter: 310mm*four
Present: 16A
HZ: 50HZ
Grinding parameter amount: 12 piece
Size: 2100*750*1200
Following Guarantee Support: Online video specialized assist
Nearby Service Location: None
Certification: CE ISO
Packaging Specifics: Wooden scenario or as customer requested
Port: ZheJiang PORT
New Design and style Plantary Disc Concrete Ground grinding Machine Features and Advantages:
1.The 686 Greatest concrete ground grinding and sharpening machine is the ideal mid dimensions machine,with massive capability. variable velocity machine offering you with far more versatility and control on the work.
two.Planetary heads manufactured with all steel gears,
3.Quick Modify Program magnetic steel plates with detachable Velcro attachments
four.Motor and inverter are accredited CE,qualtiy confident!
| Product | CFS-GD686 |
| Motor | 10hp(7.5kw) |
| Inverter | 11kw |
| HZ | 50HZ |
| Voltage | 380V~220V |
| Current | 16A |
| Disc diameter | 310mm*four |
| Weight | 400kg |
| Perform area | 686mm |
| Rotating velocity | three hundred~1800rpm |
| Grinding parameter amount | twelve piece |
Packaging & Delivery
Our Services Firm Information CZPT Pipeline Technological innovation has been creating, producing and marketing modern methods for pipe and hose assembly creation and processing. With up-to-date and robust technology, Very hot promote Industrial Planetary Gearbox velocity rising precision planetary gearbox CZPT satisfies even the most exacting requires of consumers as much as hydraulic crimpers and peripheral gear (Hose Skiving Motorized Machines, Hose Cutting Equipment, nut crimping equipment, Hose testing equipment, Band sawing machine) for industrial and services businesses are involved – as a maker and a world-wide supplier.
Cerfiticate:
FAQWhat about the price tag? Aggressive price tag with high high quality you ever have.We have our very own manufacturing unit so we can management our price tag.
How extended is the warranty-period of time?
The warranty period of time of device is 1 year, and we supply life span quality promise.
As a transnational organization, how do you deal with the soon after-sale support of the machine?
Based on the issue, we have specialist engineers with specialist assistance we assure we will remedy yourproblem as soon as attainable.
Can you customise the device for the buyer?
Of course. We can, we also supply OEM for customers 16mm ~ 120mm BrushedBrushless DC Gear Motor, Stepper, AC Motor Use Planetary GearboxGear Reducer If you need to have personalized services, remember to make contact with with us
What is the MOQ?we would like to supply 1 set for you check.
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Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh 2023-02-15
China marble terrazzo concrete floors polishing machine moagem milho industrial corn crusher machine comer planetary gearbox
Relevant Industries: Constructing Materials Outlets, Producing Plant, Retail, Design operates
Showroom Location: None
Movie outgoing-inspection: Supplied
Equipment Take a look at Report: Provided
Advertising and marketing Type: Very hot Product 2571
Warranty of main elements: 1 Yr
Core Parts: Gearbox, Motor, Equipment, Pump
Situation: New
Automated Quality: Computerized
Voltage: 380v/220v
Electrical power: 3/4/7.5kw+.75kw (vacuum motor)
Dimension(L*W*H): 1400*600*1100mm
Bodyweight: a hundred and forty kg
Guarantee: 1 Year
Unique Promoting Level: Large running effectiveness
Motor Manufacturer: /
Item Identify: Concrete Floor Grinder
Model: KMLG
Design: YM330/YM400/YM630
Grinding Discs: Diamond/Steel/Resin
Key word: Hand Thrust Concrete Grinder
Motor: a hundred% Cooper Wire Motor
Software: Concrete Area Grinder
Doing work Width: 330mm/400mm/630mm
Certification: ISO9001/CE
Package deal: Picket Box
Packaging Specifics: Wood box packaging
Port: QingDao/ZheJiang /ZheJiang /HangZhou/HangZhou
The concrete grinder is largely employed for the grinding therapy of large or medium-scale floor. It can effectively grind the concrete surface, epoxy mortar layer and outdated epoxy ground. It has the qualities of lightness, adaptability and high operate efficiency. With a vacuum cleaner energy socket, the vacuum cleaner electricity cord can be straight related to the grinder,avoidingthe problems of needing 2 electricity cords when operating. Equipped with special grinding discs, it can also be used for floor renovation and polishing. It is genuinely a multi-function device, and it is an best gear for flooring engineering treatment method.marble terrazzo concrete floors sprucing equipment moagem milho industrial corn crusher device Product Specification
| Metric Dimensions Requirements | ||||||||||
| Model | YM 330 | YM 400 | YM 630 | YM 720 | YM 800 | |||||
| Host size | 1100 mm | 1400 mm | 1400 mm | 1500 mm | 2200 mm | |||||
| Host width | 450 mm | 600 mm | 600 mm | 600 mm | 800 mm | |||||
| Host peak | 980 mm | 1100 mm | 980 mm | 1300 mm | 980 mm | |||||
| Power | 3kw+.75kw (vacuum motor) | 4kw+.75kw (vacuum motor) | 7.5kw frequency conversion | 15 KW | 15 kw | |||||
| Working wide | 330mm | 400MM | 630MM | 720 mm | 800 mm | |||||
| Weight | 140KG | 150KG | 260KG | 350 kg | 450 kg | |||||
| Voltage | 380V 3PHASE/220V 1PHASE | 380V 3PHASE/220V 1PHASE | 380V 3PHASE | 380V 3PHASE | 380V 3PHASE | |||||
| Imperial Proportions Requirements | ||||||||||
| Model | YM330 | YM400 | YM630 | YM 720 | YM 800 | |||||
| Host size | 43.3” | 55.12” | 55.12” | 59.06” | 86.61” | |||||
| Host width | 17.72” | 23.62” | 23.62” | 23.62” | 31.50” | |||||
| Host top | 38.58” | 43.31” | 38.58′ Car Steel Transmission Equipment For Machinery ‘ | 51.18” | 38.58” | |||||
| Power | 4 hp+1 hp (vacuum motor) | 5.5 hp+1 hp (vacuum motor) | 11 hp frequency conversion | 20 hp | 20 hp | |||||
| Working extensive | 13” | 15.7” | 24.8” | 28.3” | 31.5” | |||||
| Weight | 309 ib | 331 ib | 573 ib | 772 ib | 992 ib | |||||
| Voltage | 380V 3PHASE/220V 1PHASE | 380V 3PHASE/220V 1PHASE | 380V 3PHASE | 380V 3PHASE | 380V 3PHASE | |||||
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by czh 2023-02-15
China ZD AC/DC Brush Or Brushless Machine Motor Planetary Gearbox with Wide Versatility planetary gearbox backdrive
Item Description
Design Choice
ZD Leader has a wide range of micro motor manufacturing strains in the market, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so on. By way of technological innovation and customization, we help you generate outstanding application programs and provide versatile options for a variety of industrial automation scenarios.
• Model Selection
Our expert revenue representive and technical group will pick the appropriate model and transmission options for your utilization depend on your specific parameters.
• Drawing Ask for
If you require more item parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need to have
We can modify common products or customize them to fulfill your particular needs.
Item Parameters
Sort Of RV Reducer
Application Of RV Reeducer
Precision Cycloidal Gearbox is extensively used in industrial machinery fields this sort of as machine device, robotic arm, industrial robot, die-casting feeding machine, manipulator for punching equipment, AGV driver, bottle-creating equipment, UV Printer and and so forth.
Other Products
Company Profile
|
US $100-300 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
|
US $100-300 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by czh 2023-01-04
China Customize Planetary Gear Box Transmission for Servo Motor Injection Molding Take-out Robot CNC Machine Atuomatic Tools Change diy planetary gearbox
Product Description
Note:
The specifications can be designed according to the customer’s requirements!
Application:
Food Beverage, Printing, Agriculture, CNC Machine, CNC Atuomatic Tools Change
Parameter:
Gearbox Electrical Specifications
| Reducer Series | 1 |
| Transmission efficiency | >=90% |
| Max radial load | ≤200N |
| Max axial load | ≤100N |
| Transmission torque | 15N.m |
| Reduction Ratio | 10/1 |
| Length(mm) | 95 |
| Note: We can manufacture products according to customer’s requirements. | |
About Us:
We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.
Work-flow:
Certificate:
RoHS, CE, and more…
Service:
ODM & OEM
Gearbox design and development
Package&Ship:
Carton, pallet, or what you want
The delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1. Can you custom gearbox?
YES.
2. DO you provide the sample?
YES.
3. Do you provide technical support?
YES
4. Do you have a factory?
Yes, we are a professional manufacturer.
5. Can I come to your company to visit?
YES
|
US $100 / Piece | |
1 Piece (Min. Order) |
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| Transmission Efficiency: | >=90% |
|---|---|
| Max Radial Load: | 200n |
| Transmission Torque: | 15n.M |
| Ratio: | 10/1 |
| Length(mm): | 95 |
| Transport Package: | Carton or Pallet |
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| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Reducer Series | 1 |
| Transmission efficiency | >=90% |
| Max radial load | ≤200N |
| Max axial load | ≤100N |
| Transmission torque | 15N.m |
| Reduction Ratio | 10/1 |
| Length(mm) | 95 |
| Note: We can manufacture products according to customer’s requirements. | |
|
US $100 / Piece | |
1 Piece (Min. Order) |
###
| Transmission Efficiency: | >=90% |
|---|---|
| Max Radial Load: | 200n |
| Transmission Torque: | 15n.M |
| Ratio: | 10/1 |
| Length(mm): | 95 |
| Transport Package: | Carton or Pallet |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Reducer Series | 1 |
| Transmission efficiency | >=90% |
| Max radial load | ≤200N |
| Max axial load | ≤100N |
| Transmission torque | 15N.m |
| Reduction Ratio | 10/1 |
| Length(mm) | 95 |
| Note: We can manufacture products according to customer’s requirements. | |
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by czh 2022-11-24
China manufacturer 20 Inch Industrial Commercial Planetary Dustless Sidewalk Wet Diamond Cement Concrete Surface Floor Grinder Machine wholesaler
Relevant Industries: Developing Material Stores, Producing Plant, Construction operates
Showroom Location: Turkey, Viet Nam, 1571-1 CO-Effectively New Merchandise Large Torque Lower 19 rpm Gear Box Motor For Wise Auto Philippines, Indonesia, South Korea, Chile, NMRV 063 075 equipment box with substantial good quality tin bronze UAE, Bangladesh
Movie outgoing-inspection: Provided
Machinery Take a look at Report: Offered
Advertising and marketing Variety: New Product 2571
Warranty of main components: 1 Calendar year
Core Factors: Gearbox, Motor, Gear
Situation: New
Computerized Quality: Guide
Voltage: 220V, Mining or Cement Milling Device Gearbox Double Reduction Minimize Speed Gearbox 220V
Energy: 4.4KW
Dimension(L*W*H): 1084*540*921cm
Weight: 260 kg
Warranty: 1 12 months
Unique Selling Point: Easy Maintenance
Motor Manufacturer: WEG
Solution identify: Concrete Grinder
Application: concrete Ground Grinding and Sprucing
Operate: workshop garage sidewalk grinding
Shade: Silver
Operating Width: 490mm
Key phrase: wander-powering concrete floor grinder
Suitable grinding pads: resin CZPT metallic pads
workwide: 20 inch
Packaging Particulars: common picket case
Port: HangZhou
Product Detail Observe:$500 is the Customization Cost!!Not the exact merchandise cost!(The price is for reference only, Tractor Cardan Shaft Agricultural Machinery Extensive Angle Joint PTO Shaft for Tractor John Deere T thirty remember to seek advice from us for the real price)
| Product Identify | HTG-550 Concrete Flooring grinder |
| Weight | 260kg |
| Motor Electrical power | 4KW |
| Rated Existing | 14.4-24.5A |
| Rated Voltage | 220V/380V |
| Water Tank | 15L |
| Inverter power | 5.5KW |
| working width | 490mm |
| Grinding speed | 360-1500 |
| Dimensions(L*W*H) | 113*sixty four*111cm |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
China Hot selling Agricultural Custom Made Small Worm Gear Motor Plainetary Gearbox Car Transmission Speed Reducer Speed Increasing Gear Box for Farm Use Machine near me factory
Item Description
Excellent powder metallurgy elements metallic sintered areas
We could provide different powder metallurgy elements such as iron dependent and copper primarily based with leading top quality and least expensive value, you should only send the drawing or sample to us, we will according to customer’s prerequisite to make it. if you are intrigued in our merchandise, remember to do not wait to make contact with us, we would like to offer you the prime quality and best service for you. thank you!
How do We Operate with Our Customers
one. For a design skilled or a massive organization with your own engineering crew: we prefer to receive a totally RFQ pack from you which includes drawing, 3D model, amount, photos
two. For a start-up organization proprietor or inexperienced hand for engineering: just ship an notion that you want to attempt, you never even need to know what casting is
3. Our revenue will reply you inside 24 hrs to validate additional particulars and give the approximated quotation time
four. Our engineering group will assess your inquiry and offer our offer you in following 1~3 operating times.
5. We can prepare a complex communication conference with you and our engineers with each other at any time if required.
The Benefit of Powder Metallurgy Approach
1. Expense efficient
The closing goods can be compacted with powder metallurgy approach ,and no need to have or can shorten the processing of machine .It can preserve substance significantly and reduce the creation value .
two. Sophisticated styles
Powder metallurgy permits to get complicated shapes right from the compacting tooling ,with out any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. Higher precision
Achievable tolerances in the perpendicular route of compacting are generally IT 8-9 as sintered,improvable up to IT 5-7 soon after sizing .Further machining functions can increase the precision .
four. Self-lubrication
The interconnected porosity of the material can be crammed with oils ,obtaining then a self-lubricating bearing :the oil offers constant lubrication between bearing and shaft ,and the program does not want any added external lubricant .
five. Environmentally friendly technology
The producing procedure of sintered components is licensed as ecological ,because the material squander is quite minimal ,the product is recyclable ,and the energy efficiency is great due to the fact the substance is not molten.
FAQ
Q1: What is the sort of payment?
A: Usually you must prepay fifty% of the complete quantity. The harmony need to be pay off before shipment.
Q2: How to assure the high top quality?
A: one hundred% inspection. We have Carl Zeiss large-precision tests equipment and screening office to make positive every merchandise of dimensions,physical appearance and strain test are excellent.
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A: we will speak to you in 12 hours as soon as we can.
Q4. How about your supply time?
A: Typically, it will get 25 to 35 days right after receiving your progress payment. The specific shipping time depends on the products and the quantity of your get. and if the product was non regular, we have to take into account added ten-15days for tooling/mould produced.
Q5. Can you generate in accordance to the samples or drawings?
A: Of course, we can generate by your samples or specialized drawings. We can construct the molds and fixtures.
Q6: How about tooling Cost?
A: Tooling charge only charge after when first order, all foreseeable future orders would not demand again even tooling repair or beneath maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have all set components in inventory, but the customers have to pay out the sample expense and the courier cost.
Q8: How do you make our enterprise lengthy-phrase and excellent connection?
A: 1. We keep very good good quality and aggressive price tag to guarantee our clients benefit
2. We respect each buyer as our buddy and we sincerely do business and make buddies with them, no make a difference in which they appear from.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 30910,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 30910,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
Types of Miter Gears
The different types of miter gears include Hypoid, Crown, and Spiral. To learn more, read on. In addition, you’ll learn about their differences and similarities. This article will provide an overview of the different types of miter gears. You can also choose the type that fits your needs by using the guide below. After you’ve read it, you’ll know how to use them in your project. You’ll also learn how to pair them up by hand, which is particularly useful if you’re working on a mechanical component.
Bevel gears
Bevel and miter gears are both used to connect two shafts that have different axes. In most cases, these gears are used at right angles. The pitch cone of a bevel gear has the same shape as that of a spur gear, except the tooth profile is slightly tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-shaped. They can also have an offset crown wheel with straight teeth relative to the axis.
In addition to their industrial applications, miter gears are found in agriculture, bottling, printing, and various industrial sectors. They are used in coal mining, oil exploration, and chemical processes. They are an important part of conveyors, elevators, kilns, and more. In fact, miter gears are often used in machine tools, like forklifts and jigsaws.
When considering which gear is right for a certain application, you’ll need to think about the application and the design goals. For example, you’ll want to know the maximum load that the gear can carry. You can use computer simulation programs to determine the exact torque required for a specific application. Miter gears are bevel gears that are geared on a single axis, not two.
To calculate the torque required for a particular application, you’ll need to know the MA of each bevel gear. Fortunately, you can now do so with CZPT. With the help of this software, you can generate 3D models of spiral bevel gears. Once you’ve created your model, you can then machine it. This can make your job much easier! And it’s fun!
In terms of manufacturing, straight bevel gears are the easiest to produce. The earliest method for this type of gear is a planer with an indexing head. Since the development of CNC machining, however, more effective manufacturing methods have been developed. These include CZPT, Revacycle, and Coniflex systems. The CZPT uses the Revacycle system. You can also use a CNC mill to manufacture spiral bevel gears.
Hypoid bevel gears
When it comes to designing hypoid bevel gears for miter and other kinds of gears, there are several important parameters to consider. In order to produce high-quality gearings, the mounting distance between the gear teeth and the pinion must be within a predefined tolerance range. In other words, the mounting distance between the gear teeth and pinion must be 0.05 mm or less.
To make this possible, the hypoid bevel gearset mesh is designed to involve sliding action. The result is a quiet transmission. It also means that higher speeds are possible without increasing noise levels. In comparison, bevel gears tend to be noisy at high speeds. For these reasons, the hypoid gearset is the most efficient way to build miter gears. However, it’s important to keep in mind that hypoid gears are not for every application.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can produce larger pinions with smooth engagement. Crown bevel gears, on the other hand, have a 90-degree pitch and parallel teeth. Their geometry and pitch is unique, and they have particular geometrical properties. There are different ways to express pitch. The diametral pitch is the number of teeth, while circumferential measurement is called the circumference.
The face-milling method is another technique used for the manufacture of hypoid and spiral bevel gears. Face-milling allows gears to be ground for high accuracy and surface finish. It also allows for the elimination of heat treatment and facilitates the creation of predesigned ease-off topographies. Face-milling increases mechanical resistance by as much as 20%. It also reduces noise levels.
The ANSI/AGMA/ISO standards for geometric dimensioning differ from the best practices for manufacturing hypoid and bevel gears. The violation of common datum surfaces leads to a number of geometrical dimensioning issues. Moreover, hypoid gears need to be designed to incorporate the base pitches of the mating pinion and the hypoid bevel gear. This is not possible without knowing the base pitch of the gear and the mating pinion.
Crown bevel gears
When choosing crown bevels for a miter gear, you will need to consider a number of factors. Specifically, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will help you choose a bevel gear that possesses the right amount of excitation and load capacity. Crown bevels are also known as helical gears, which are a combination of two bevel gear types.
These bevel gears differ from spiral bevels because the bevels are not intersected. This gives you the flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their different tooth portions: the toe, or the part of the gear closest to the bore, and the heel, or the outermost diameter. The tooth height is smaller at the toe than it is at the heel, but the height of the gear is the same at both places.
Crown bevel gears are cylindrical, with teeth that are angled at an angle. They have a 1:1 gear ratio and are used for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is slightly narrower at the tip, giving them superior quietness. Crown bevel gears for miter gears can be made with an offset pinion.
There are many other options available when choosing a Crown bevel gear for miter gears. The material used for the gears can vary from plastics to pre-hardened alloys. If you are concerned with the material’s strength, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the advantage of being more durable than plastic. In addition to being stronger, crown bevel gears are also easier to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. However, they have a hyperbolic, not conical, pitch surface. The pinion is often offset above or below the center of the gear, which allows for a larger diameter. Crown bevel gears for miter gears are typically larger than hypoid gears. The hypoid gear is commonly used in automobile rear axles. They are useful when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
Spiral miter gears
Spiral bevel gears are produced by machining the face surface of the teeth. The process follows the Hertz theory of elastic contact, where the dislocations are equivalent to small significant dimensions of the contact area and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are small. Moreover, it can reduce noise. This makes spiral bevel gears an ideal choice for high-speed applications.
The precision machining of CZPT spiral miter gears reduces backlash. They feature adjustable locking nuts that can precisely adjust the spacing between the gear teeth. The result is reduced backlash and maximum drive life. In addition, these gears are flexible enough to accommodate design changes late in the production process, reducing risk for OEMs and increasing efficiency and productivity. The advantages of spiral miter gears are outlined below.
Spiral bevel gears also have many advantages. The most obvious of these advantages is that they have large-diameter shafts. The larger shaft size allows for a larger diameter gear, but this means a larger gear housing. In turn, this reduces ground clearance, interior space, and weight. It also makes the drive axle gear larger, which reduces ground clearance and interior space. Spiral bevel gears are more efficient than spiral bevel gears, but it may be harder to find the right size for your application.
Another benefit of spiral miter gears is their small size. For the same amount of power, a spiral miter gear is smaller than a straight cut miter gear. Moreover, spiral bevel gears are less likely to bend or pit. They also have higher precision properties. They are suitable for secondary operations. Spiral miter gears are more durable than straight cut ones and can operate at higher speeds.
A key feature of spiral miter gears is their ability to resist wear and tear. Because they are constantly being deformed, they tend to crack in a way that increases their wear and tear. The result is a harder gear with a more contoured grain flow. But it is possible to restore the quality of your gear through proper maintenance. If you have a machine, it would be in your best interest to replace worn parts if they aren’t functioning as they should.