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China factory Innovative Planetary Gearbox Technology for Electric Motor Drives with Great quality

Product Description

Product Parameters

Parameters	Unit	Level	Reduction Ratio	Flange Size Specification
Parameters	Unit	Level	Reduction Ratio	070	090	115	155	205	235
Rated output torque T2n	N.m	1	3	55	130	208	342	588	1140
			4	50	140	290	542	1050	1700
			5	60	160	330	650	1200	2000
			7	35	140	300	550	1100	1800
			8	35	120	260	500	1000	1600
			10	23	48	140	370	520	1220
		2	12	55	130	208	342	588	1140
			15	55	130	208	342	588	1140
			20	50	140	290	542	1050	1700
			25	60	160	330	650	1200	2000
			28	60	160	330	650	1200	2000
			30	60	160	330	650	1200	2000
			35	60	160	330	650	1200	2000
			40	60	160	330	650	1200	2000
			50	60	160	330	650	1200	2000
			70	35	140	310	550	1100	1800
			100	23	48	140	370	520	1220
		3	120	60	160	330	650	1200	2000
			150	60	160	330	650	1200	2000
			200	60	160	330	650	1200	2000
			250	60	160	330	650	1200	2000
			280	60	160	330	650	1200	2000
			350	60	160	330	650	1200	2000
			400	60	160	330	650	1200	2000
			500	60	160	330	650	1200	2000
			700	35	140	310	550	1100	1800
			1000	23	48	140	370	520	1220
Maximum output torque T2b	N.m	1,2,3	3~1000	3Times of Rated Output Torque
Rated input speed N1n	rpm	1,2,3	3~1000	5000	3000	3000	3000	3000	2000
Maximum input speed N1b	rpm	1,2,3	3~1000	10000	6000	6000	6000	6000	4000
Ultra Precision Backlash PS	arcmin	1	3~10	≤1	≤1	≤1	≤1	≤1	≤1
	arcmin	2	12~100	≤2	≤2	≤2	≤2	≤2	≤2
	arcmin	3	120~1000	≤5	≤5	≤5	≤5	≤5	≤5
High Precision Backlash P0	arcmin	1	3~10	≤2	≤2	≤2	≤2	≤2	≤2
	arcmin	2	12~100	≤3	≤3	≤3	≤3	≤3	≤3
	arcmin	3	120~1000	≤7	≤7	≤7	≤7	≤7	≤7
Precision Backlash P1	arcmin	1	3~10	≤3	≤3	≤3	≤3	≤3	≤3
	arcmin	2	12~100	≤5	≤5	≤5	≤5	≤5	≤5
	arcmin	3	12~1000	≤9	≤9	≤9	≤9	≤9	≤9
Standard Backlash P2	arcmin	1	3~10	≤5	≤5	≤5	≤5	≤5	≤5
	arcmin	2	12~100	≤7	≤7	≤7	≤7	≤7	≤7
	arcmin	3	120~1000	≤11	≤11	≤11	≤11	≤11	≤11
Torsional Rigidity	Nm/arcmin	1,2,3	3~1000	3.5	10.5	20	39	115	180
Allowable radial force F2rb2	N	1,2,3	3~1000	1100	2200	5571	7610	10900	24000
Allowable axial force F2ab2	N	1,2,3	3~1000	630	1230	2550	3780	5875	11200
Moment of Inertia J1	kg.cm2	1	3~10	0.2	1.2	2	7.2	25	65
		2	12~100	0.08	0.18	0.7	1.7	7.9	14
		3	120~1000	0.03	0.01	0.04	0.09	0.21	0.82
Service Life	hr	1,2,3	3~1000	20000
Efficiency η	%	1	3~10	97%
		2	12~100	94%
		3	120~1000	91%
Noise Level	dB	1,2,3	3~1000	≤58	≤60	≤63	≤65	≤67	≤70
Operating Temperature	ºC	1,2,3	3~1000	-10~+90
Protection Class	IP	1,2,3	3~1000	IP65
Weights	kg	1	3~10	1.3	3.7	7.8	14.5	29	48
		2	12~100	1.9	4.1	9	17.5	33	60
		3	120~1000	2.3	4.8	12	22	37	72

FAQ

Q: How to select a gearbox?

A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.

Q: What type of motor can be paired with a gearbox?

A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.

Q: Does a gearbox require maintenance, and how is it maintained?

A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.

Q: What is the lifespan of a gearbox?

A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.

Q: What is the slowest speed a gearbox can achieve?

A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.

Q: What is the maximum reduction ratio of a gearbox?

A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Three-Step

Customization:	Available \| Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance

The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:

Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.

Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.

Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.

Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.

Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.

Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.

Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:

Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.

China factory Innovative Planetary Gearbox Technology for Electric Motor Drives with Great quality
editor by CX 2024-02-12

China supplier High Griding Gear Spur Precision Planetary Gearbox for Servo with Great quality

Product Description

The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
PS42-42mm Planetry Gear Reducer	L1	4	9
		5	9
		7	5
		10	5
	L2	16	12
		20	12
		25	10
		28	10
		35	10
		40	10
		50	10
		70	10
Adapted motor	100w = ∅8-25/ ∅30-3/45-M3
Rated Input Speed (rpm)	3000/min
Max Input Speed (rpm)	6000/min
Backlash	L1	≤15 Arcmin
	L2	≤10 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	0.32
	L2	0.42
IP	54
Installation method	Any installation method

Production Range

42 Series Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:

L1: 4,5,7,10,

L2: 12,16,20,25,28,35,40,50,70

Frame Dimension: 42mm Input Flange

Gear Arrangement: Planetary Straight Teeth

60 Series Planetary Gearbox

Backlash: 10-15 arcmin

Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth

90 Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Teeth

Powder Metal Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Teeth

Right Angle Series Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,

L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth

Application Field

Automatic Arms

Assembly Line

3D-Printer

Medical -Equipment

CNC Machine

Tapping Machine

Other Automation Devices

Why Choose Us

ZheJiang High Precision Gear Transmission Co., Ltd

Company Profile

ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.

The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.

Teams

Certifications

FAQ

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A : Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

The choice between a coaxial and parallel shaft arrangement depends on factors such as available space, mechanical requirements, and the desired layout of the overall system. Coaxial arrangements are advantageous when space is limited, while parallel arrangements offer more design flexibility for accommodating various spatial constraints.

planetary gearbox

Differences Between Inline and Right-Angle Planetary Gearbox Configurations

Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

Inline Planetary Gearbox:

Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

Right-Angle Planetary Gearbox:

Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China supplier High Griding Gear Spur Precision Planetary Gearbox for Servo with Great quality
editor by CX 2024-02-10

China Hot selling High Precision Transmission Reduction Right Angle Planetary Gearbox for CNC Machine with Great quality

Product Description

High Precision Transmission Reduction Right Angle Planetary Gearbox for CNC Machine

Components:

1. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Gear set: Precision Planetary Gear Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Surface Hardness HRC58~62, Inner Hardness HRC33~40
3. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed CZPT Shaft Output
keyless Solid Shaft Output
5. Applicable Motors:
Servo Motors, Stepper Motors

Features:
1. AOKMAN high precision planetary gearboxes including a full series of inline(linear) and right angle precision planetary gearboxes
2. High precision, high dynamic, low backlash
3. Up to 3 optional backlash: Ultra Precision Backlash, High Precision Backlash, Standard Backlash
4. Superior performance for precision industrial automation and servo applications

series	Stage	Models	Ratio	Rated Torque	Rated input Speed	Max input Speed	Backlash	Efficiency
PPG(Linear)	1	PPG040	3,4,5,7,8,10	9N.m~423N.m	25,003,000,360,040,000,000	3600	≤10 arcmin	≥97%
		PPG060				4800
		PPG080				6000
		PPG120				8000
		PPG160
	2	PPG040	12,15,20,25,30,35,40,50,70,100	9N.m~423N.m	25,003,000,360,040,000,000	3600,	≤15 arcmin	≥94%
		PPG060				4800
		PPG080				6000
		PPG120				8000
		PPG160

1.More than 35 years experience in R&D and manufacturing, export gear motors & industrial gearboxes.
2. Standardization of the gearbox series
3. Strong design capability for large power & customized gearboxes.
4. High quality gearboxes and proven solutions provider.
5. Strict quality control process, stable quality.
6. Less than 2% of the quality complaints.
7. Modular design, short delivery time.
8. Quick response & professional services

AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Industry
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

Customization:	Available \| Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.

Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.

Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.

Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.

Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.

Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.

Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.

Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.

Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).

1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.

2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.

The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.

It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.

China Hot selling High Precision Transmission Reduction Right Angle Planetary Gearbox for CNC Machine with Great quality
editor by CX 2024-02-09

China high quality Powder Metallurgy Gear Reducers 57mm Square Flangle Planetary Speed Gearbox with Great quality

Product Description

The reducer is generally used for low-speed and high-torque transmission equipment.

The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer.

The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect.

The ratio of the number of teeth of the large and small gears is the transmission ratio.

Super silent	spur gear design achieve smooth and quiet operation
High load	the spindle adopts conical ball bearing to improve the load energy
Super convenient	there is no need to replace the grease during the life of the product,and the installation is more convenient
Seal well	all reducer models are added with a skeleton oil seal to prevent oil leakage when the reducer is running at high speed

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
FLE42 Planetary Gearbox	L1	4	25
		5	28
		10	10
	L2	20	25
		25	25
		50	20
Adapted motor	∅8/ 14.5/F47.14-M4
Rated Input Speed (rpm)	1000
Max Input Speed (rpm)	2000
Backlash	L1	≤30 Arcmin
	L2	≤45 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	90%
	L2	80%
Average life span	20000h
Operating temperature	-10°~+150°
Nosie	≤55 db
IP	54
Installation method	Any installation method

Application Field

Application:	Motor, Machinery, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type

Samples:	US$ 25/Piece 1 Piece(Min.Order) \| Order Sample

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

China high quality Powder Metallurgy Gear Reducers 57mm Square Flangle Planetary Speed Gearbox with Great quality
editor by CX 2024-02-04

China best CZPT Ngw Series Planetary Gearbox with Electric Motor differential gearbox

Product Description

AOKMAN NGW Series Planetary Gearbox With Electric Motor

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on.

Detailed Photos

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio

4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000

New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Product Parameters

NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500

Stage	Model	Size	Ratio	Rated Power
Single-stage	NGW11~NGW121	1~12	2.8~12.5	2. 8-1314KW
Two-stage	NGW42~NGW122	1~12	14-160	0.7-517KW
Three-stage	NGW73~NGW123	1~6	180-2000	0.16-47.1KW

Types	Sizes	Nominal Ratio	Input Shaft Dia.(m6)	Output Shaft Dia.(n6)
NAD	200,224,…1800,2000	4~5.6 6.3~9	50~400mm 40~360mm	60~630mm
NAF	200,224,…500,560	4~5.6 6.3~9	50~130mm 40~100mm	60~220mm
NAZD	200,224,…1400,1600	10~18	30~240mm	60~560mm
NAZF	200,224,…500,560	10~18	30~85mm	60~220mm
NBD	250,280,…1800,2000	20~25 28~50	30~280mm	80~630mm
NBF	250,280,…500,560	20~25 28~50	30~80mm	80~220mm
NBZD	250,280,…1400,1600	56~125	28~170mm	80~560mm
NBZF	250,280,…500,560	56~125	28~55mm	80~220mm
NCD	315,355,…1800,2000	112~400	25~150mm	120~630mm
NCF	315,355,…500,560	112~400	25~50mm	120~220mm
NCZD	315,355,…1800,2000	450~1250	20~170mm	120~630mm
NCZF	315,355,…500,560	450~1250	25~45mm	120~220mm

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services	1. Select equipment model.
	2.Design and manufacture products according to clients’ special requirement.
	3.Train technical personal for clients
Services during selling	1.Pre-check and accept products ahead of delivery.
Services during selling	2. Help clients to draft solving plans.
After-sale services	1.Assist clients to prepare for the first construction scheme.
	2. Train the first-line operators.
	3.Take initiative to eliminate the trouble rapidly.
	4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery
Function:	Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

Customization:	Available \| Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.

Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.

Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.

Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.

Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.

planetary gearbox

Design Principles and Functions of Planetary Gearboxes

Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.

China best CZPT Ngw Series Planetary Gearbox with Electric Motor differential gearbox
editor by CX 2024-02-02

China high quality Plm-12 Concrete Truck Mixer Motor Reducer Gearbox, Hydraulic Planetary Gearbox Manufacturer with Good quality

Product Description

Mixer Truck Speed Reducer PLM-12 is a high-performance reducer designed for mixer trucks. It offers smooth and consistent speed control, ensuring even mixing of materials such as concrete, asphalt, and more. The PLM-12 is built with a robust construction, designed to withstand the harshest job site conditions. It features a compact design, making it easy to install and maintain on a wide range of mixer trucks. The PLM-12 offers a high torque capacity suitable for mixer trucks of all sizes, ensuring compatibility and performance across a wide range of applications. The reducer incorporates a sealed bearing system, enhancing its durability and extending its service life. It is also equipped with a thermal protection system that prevents overheating, ensuring reliable operation under various working conditions. Whether you’re mixing concrete for construction projects or mixing asphalt for road repairs, the PLM-12 reducer offers the precision and performance you need to get the job done efficiently. With its robust design and exceptional performance, the PLM-12 mixer truck reducer is a dependable addition to your mixer truck fleet.

Model NO.	PLM-12	Model	PLM-12
Lead Time	5 Days	Transport Package	Standard Export Wooden Case
Colour	as Your Request	Usage	Concrete Mixer
Weight	295KG	Specification	565675
Trademark	Bodeke	Origin	China
HS Code	8483457100	Production Capacity	100 Sets/Month

Technical data of Camray CMR conrete mixer gearbox
Model	PLM-10	PLM-12	PLM-16
Max.Output Torque Nm	60000	65,000	70000
Max.installation angle of Drum	11°	11°	11°
Max.Output speed rpm	17	17	15
Max.Capacity of Drum m³	10	12	16
Weight(without oil) KG	285	285	300

FAQ
Questions you maybe inquiry

Q1.What’s the application for Reducer?
Construction equipment Steel factory or Power plant Industrial equipment Related hydraulic system

Q2.What about the MOQ?
MOQ:1~300 pcs.

Q3.Are you manufacturer? And what’s the delivery time?
Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.

Q4.If we don’t find what we want on your website, what should we do?
A: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.

Q5.How about the inspection and Guarantee of products?
We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn’t work due to quality issue in the period, we will send spares to repair for free.

Q6. What about your after-sale service?
If there is any question in use, please talk with your sales manager at any time, so we will know your problems are and help to solve.

Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.

Empower your industrial machinery with Bodeke – a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke’s quality components-your trusted partner in global industrial excellence.
Gearbox		Pump	Motor

PLM-7 reducer / gearbox	PMP7YR120 reducer / gearbox	4623-552 pump	4633 motor
PLM-9 reducer / gearbox	PMP7.2R129 reducer / gearbox	5423-518 pump	5433-138 motor
CML-10 reducer / gearbox	PMP7.1R130 reducer / gearbox	6423-279 pump	6433 motor
CML-12 reducer / gearbox	PMP7.5R130 reducer / gearbox	Eaton 4623-552 pump	Eaton 4633 motor
CML16 reducer / gearbox	PMP7.8R140 reducer / gearbox	Eaton 5423-518 pump	Eaton 5433-138 motor
P3301 reducer / gearbox	PMP8.0R140 reducer / gearbox	Eaton 6423-279 pump	Eaton 6433 motor
P4300 reducer / gearbox	PMP9YR140 reducer / gearbox	PV22 pump	MF22 motor
P5300 reducer / gearbox	PMP7.5R134 reducer / gearbox	PV23 pump	MF23 motor
P7300 reducer / gearbox	PMP7.5R135 reducer / gearbox	SPV22 pump	SMF22 motor
PLM-7 reducer / gearbox	PMP7.5R136 reducer / gearbox	SPV23 pump	SMF23 motor
PLM-9 reducer / gearbox	PMP6sp reducer / gearbox	PV070 pump	MF070 motor
CML-10 reducer / gearbox	PMP 6.5sp reducer / gearbox	PV089 pump	MF089 motor
CML-12 reducer / gearbox	PMP 7.1sp reducer / gearbox	SPV070 pump	SMF070 motor
CML16 reducer / gearbox	PMP 7.5sp reducer / gearbox	SPV089 pump	SMF089 motor
P3301 reducer / gearbox	PMP 6cp reducer / gearbox	PV110 pump	MF110 motor
P4300 reducer / gearbox	PMP 6.5cp reducer / gearbox	SPV110 pump	SMF110 motor
P5300 reducer / gearbox	PMP 7.1cp reducer / gearbox	PV112 pump	MF112 motor
P7300 reducer / gearbox	PMP 7.5cp reducer / gearbox	SPV112 pump	SMF112 motor
PMB 6.0 reducer / gearbox	575L reducer / gearbox	PV090 pump	MF090 motor
PMB6R100 reducer / gearbox	577L reducer / gearbox	SPV090 pump	SMF090 motor
PMB6.5R120 reducer / gearbox	580L reducer / gearbox	A4VTG71pump	TMM070 motor
PMB7aspR120 reducer / gearbox	575S3W reducer / gearbox	A4VTG90 pump	TMM089 motor
PMB7.1R120 reducer / gearbox	577S3W reducer / gearbox	90C pump	AA2FM63/A2FM90/61W Piston Motor
PMB7YR120 reducer / gearbox	580S3W reducer / gearbox	90A pump	AA2FM80/A2FM90/62W Piston Motor
PMB7.2R129 reducer / gearbox	PM51.2 reducer / gearbox	MA4V090 pump	AA2FM90/A2FM90/63W Piston Motor
PMB7.1R130 reducer / gearbox	PM61.2 reducer / gearbox	PMP P110 pump	90M75 motor
PMB7.5R130 reducer / gearbox	PM71.2 reducer / gearbox	PMP P90 pump	90M100 motor
PMB7.8R140 reducer / gearbox	TMG51.2 reducer / gearbox	PMH P110 pump	MSF85 motor
PMB8.0R140 reducer / gearbox	TMG61.2 reducer / gearbox	PMH P90 pump	PMP M110 motor
PMB9YR140 reducer / gearbox	TMG71.2 reducer / gearbox	A4VTG090HW100/33MRNC4C92F0000AS-0 pump	PMH M90 motor
PMB7.5R134 reducer / gearbox	P58 reducer / gearbox	A4VTG90HW/32R-NLD10F001S pump	PMH M110 motor
PMB7.5R135 reducer / gearbox	P68 reducer / gearbox	A4VTG71 hydraulic piston pump	PMH M90 motor
PMB7.5R136 reducer / gearbox	P70 reducer / gearbox	T90R100-35-20 hydraulic piston pump	A2FO23 PISTON pump
PMB 6sp reducer / gearbox	P75S reducer / gearbox	T90L100 hydraulic piston pump	A2FO16 PISTON pump
PMB 6.5sp reducer / gearbox	P75R reducer / gearbox	T90R75hydraulic piston pump	A2FO18 PISTON pump
PMB 7.1sp reducer / gearbox	P80 reducer / gearbox	T90L75hydraulic piston pump	VB99-17 reducer / gearbox
PMB 7.5sp reducer / gearbox	P90S reducer / gearbox	A11VO40DRG/10R-NPC12N00 PISTON pump	A2FO32/61L-VAB05 PISTON pump
PMB 6cp reducer / gearbox	P90 reducer / gearbox	A11VLO190LRDU2/11R-NZD12K02P-S PISTON pump	HA4VTG090HW/33R
PMB 6.5cp reducer / gearbox	TOP P58 reducer / gearbox	A11VLO190LRDU2
ZTS P68 reducer / gearbox	ZHP P75S reducer / gearbox	A4VG180HD1MT1/32R-NSF02F571-S PISTON pump	875719000
ZTS P70 reducer / gearbox	DD33-MF reducer / gearbox	A7VO55LRDS/63L-NZB01-S PISTON pump	8483457100
ZTS P75S reducer / gearbox	ZHP P68 reducer / gearbox	Concrete Mixer Truck Mixer Drum Cement Mixer	SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Car
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Conical – Cylindrical Gear
Step:	Double-Step

Samples:	US$ 700/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China high quality Plm-12 Concrete Truck Mixer Motor Reducer Gearbox, Hydraulic Planetary Gearbox Manufacturer with Good quality
editor by CX 2024-02-01

China manufacturer Planetary Gearbox Gear System Speed Reducer Motor Wheel Track Drive Reduction Gearhead Transmission Epicyclic Inline Interchange with Precision Gearbox gearbox definition

Product Description

Planetary Gearbox gear system speed reducer motor wheel track drive reduction gearhead transmission epicyclic inline interchange with precision gearbox

What is Planetary Gearbox?

A planetary gearbox is a type of gear train that uses a central gear, called the sun gear, and a ring gear, called the annulus gear. The sun gear is surrounded by a number of smaller gears, called planet gears, which are mounted on a carrier. The planet gears mesh with both the sun gear and the annulus gear.

The planetary gearbox can be used to transmit power from the sun gear to the annulus gear, or vice versa. The direction of rotation of the output shaft can be the same as the direction of rotation of the input shaft, or opposite. The speed of the output shaft can be greater than, less than, or equal to the speed of the input shaft.

The planetary gearbox is a compact and efficient way to transmit power. It is often used in applications where space is limited, such as in automobiles, robotics, and machine tools.

Here are some of the advantages of using planetary gearboxes:

Compact size. Planetary gearboxes are very compact, which makes them ideal for applications where space is limited.
High efficiency. Planetary gearboxes are very efficient, which means that they can transmit power with minimal losses.
Versatility. Planetary gearboxes can be used in a wide variety of applications, which makes them a versatile and reliable choice for many applications.

Here are some of the disadvantages of using planetary gearboxes:

Cost. Planetary gearboxes can be more expensive than other types of gear trains.
Noise. Planetary gearboxes can be noisy, especially at high speeds.
Maintenance. Planetary gearboxes require regular maintenance to ensure that they operate properly.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Three-Ring
Hardness:	Hardened Tooth Surface
Installation:	Torque Arm Type
Step:	Stepless

Samples:	US$ 9999/Piece 1 Piece(Min.Order) \| Request Sample

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining a compact form factor poses several challenges due to the intricate arrangement of gears and the need to balance various factors:

Space Constraints: Increasing the gear ratio typically requires adding more planetary stages, resulting in additional gears and components. However, limited available space can make it challenging to fit these additional components without compromising the compactness of the gearbox.

Efficiency: As the number of planetary stages increases to achieve higher gear ratios, there can be a trade-off in terms of efficiency. Additional gear meshings and friction losses can lead to decreased overall efficiency, impacting the gearbox’s performance.

Load Distribution: The distribution of loads across multiple stages becomes critical when designing high gear ratio planetary gearboxes. Proper load distribution ensures that each stage shares the load proportionally, preventing premature wear and ensuring reliable operation.

Bearing Arrangement: Accommodating multiple stages of planetary gears requires an effective bearing arrangement to support the rotating components. Improper bearing selection or arrangement can lead to increased friction, reduced efficiency, and potential failures.

Manufacturing Tolerances: Achieving high gear ratios demands tight manufacturing tolerances to ensure accurate gear tooth profiles and precise gear meshing. Any deviations can result in noise, vibration, and reduced performance.

Lubrication: Adequate lubrication becomes crucial in maintaining smooth operation and reducing friction as gear ratios increase. However, proper lubrication distribution across multiple stages can be challenging, impacting efficiency and longevity.

Noise and Vibration: The complexity of high gear ratio planetary gearboxes can lead to increased noise and vibration levels due to the higher number of gear meshing interactions. Managing noise and vibration becomes essential for ensuring acceptable performance and user comfort.

To address these challenges, engineers employ advanced design techniques, high-precision manufacturing processes, specialized materials, innovative bearing arrangements, and optimized lubrication strategies. Achieving the right balance between high gear ratios and compactness involves careful consideration of these factors to ensure the gearbox’s reliability, efficiency, and performance.

planetary gearbox

Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes

Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:

Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.

Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.

Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.

Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.

Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.

Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.

Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.

Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.

Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.

Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

China manufacturer Planetary Gearbox Gear System Speed Reducer Motor Wheel Track Drive Reduction Gearhead Transmission Epicyclic Inline Interchange with Precision Gearbox gearbox definition
editor by CX 2024-01-30

China manufacturer 25r/m 0.8KW 27C BX RVC Series Collaborative Robot High Precision Cycloidal Gearbox With Planetary and RV Precision Cycloidal with Good quality

Product Description

25r/m 0.8KW 27C BX RVC Series Collaborative Robot High Precision Cycloidal Gearbox With Planetary and RV Precision Cycloidal

Model:27CBX-RVC

More Code And Specification:

E series			C series
Code	Outline dimension	General model	Code	Outline dimension	The original code
120	Φ122	6E	10C	Φ145	150
150	Φ145	20E	27C	Φ181	180
190	Φ190	40E	50C	Φ222	220
220	Φ222	80E	100C	Φ250	250
250	Φ244	110E	200C	Φ345	350
280	Φ280	160E	320C	Φ440	440
320	Φ325	320E	500C	Φ520	520
370	Φ370	450E

Gear ratio And Specification

E Series		C Series
Code	Reduction Ratio	New code	Monomer reduction ratio
120	43,53.5,59,79,103	10CBX	27.00
150	81,105,121,141,161	27CBX	36.57
190	81,105,121,153	50CBX	32.54
220	81,101,121,153	100CBX	36.75
250	81,111,161,175.28	200CBX	34.86
280	81,101,129,145,171	320CBX	35.61
320	81,101,118.5,129,141,171,185	500CBX	37.34
370	81,101,118.5,129,154.8,171,192.4
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

Reducer type code
REV: main bearing built-in E type
RVC: hollow type
REA: with input flange E type
RCA: with input flange hollow type

Application:

Company Information

FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Please contact us if you have detailed requests, thank you ! /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery, Robotic
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Cylindrical Gear
Step:	Double-Step

Customization:	Available \| Customized Request

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Recent Advancements in Planetary Gearbox Technology

Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:

Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.

planetary gearbox

Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes

China manufacturer 25r/m 0.8KW 27C BX RVC Series Collaborative Robot High Precision Cycloidal Gearbox With Planetary and RV Precision Cycloidal with Good quality
editor by CX 2024-01-16

China Standard 115mm Flange Right Angle Helical Gear High Precision Planetary Gearbox with NBR Series gearbox definition

Product Description

The NBR115 series planetary gearboxes are designed and machined as a single unit with special tapered roller bearings to provide high radial load, high torque, ultra-precision, and small size. The NBR115 series uses in highly rigid industries such as fiber optic laser equipment, floor track equipment, robot seventh axis, Parallel robots (spider hand) machine tools, and rotating arms.
Product Name: High Precision Planetary Reducer
Product Series: NBR115 Series
Product features: high torque, high load, ultra-precision, small size
Product Description:
Integrated design concept with high-strength bearings ensure the product itself is durable and efficient
A variety of output ideas such as shaft output, flange and gear are available.
1 arc minute ≤ backlash ≤ 3 arc minutes
Reduction ratios ranging from 3 to 100
Frame design: increases torque and optimizes power transmission
Optimised selection of oil seals: reduces friction and laminate transmission efficiency
Protection class IP65
Warranty: 2 years

Our Advantages

High torque
High load
ultra-precision
Small size

Detailed Photos

Product Parameters

Segment number	Single segment
Ratio	i	3	4	5	6	7	8	9	10	14	20


Rated output torque	Nm	180	240	300	290	280	240	210	210	280	210
Emergency stop torque	Nm	Three times of Maximum Output Torque
Rated input speed	Rpm	4000
Max input speed	Rpm	8000
Ultraprecise backlash	arcmin	≤2
Precision backlash	arcmin	≤4
Standard backlash	arcmin	≤6
Torsional rigidity	Nm/arcmin	25
Max.bending moment	Nm	6700
Max.axial force	N	3350
Service life	hr	20000(10000 under continuous operation)
Efficiency	%	≥95%
Weight	kg	13
Operating Temperature	ºC	-10ºC~+90ºC
Lubrication		Synthetic grease
Protection class		IP64
Mounting Position		All directions
Noise level(N1=3000rpm,non-loaded)	dB(A)	≤68
Rotary inertia	Kg·cm²	6.84								6.25

Applicable Industries

Packaging Machinery Mechanical Hand Textile Machinery

Non Standard automation Machine Tool Printing Equipment

Certifications

Company Profile

DESBOER (HangZhou) Transmission Technology Co., Ltd. is a subsidiary of DESBOER (China), which is committed to the design, development, customized production and sales of high precision planetary reducer as 1 of the technology company. Our company has over 10 years of design, production and sales experience, the main products are the high precision planetary reducer, gear, rack, etc., with high quality, short delivery period, high cost performance and other advantages to better serve the demand of global customers. It is worth noting that we remove the intermediate link sale from the factory directly to customers, so that you can get the most ideal price and also get our best quality service simultaneously.

About Research

In order to strengthen the advantages of products in the international market, the head company in Kyoto, Japan to established KABUSHIKIKAISYA KYOEKI, mainly engaged in the development of DESBOER high precision planetary reducer, high precision of transmission components such as the development work, to provide the most advanced design technology and the most high-quality products for the international market.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery, CNC Machine
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Plantery Type
Hardness:	Hardened Tooth Surface
Installation:	All Directions
Step:	Single-Step

Customization:	Available \| Customized Request

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China Standard 115mm Flange Right Angle Helical Gear High Precision Planetary Gearbox with NBR Series gearbox definition
editor by CX 2024-01-10

China Best Sales Compact and Efficient Planetary Gearbox for Packaging Conveyors with Best Sales

Product Description

Product Parameters

Parameters	Unit	Level	Reduction Ratio	Flange Size Specification
Parameters	Unit	Level	Reduction Ratio	070	090	115	155	205	235
Rated output torque T2n	N.m	1	3	55	130	208	342	588	1140
			4	50	140	290	542	1050	1700
			5	60	160	330	650	1200	2000
			7	35	140	300	550	1100	1800
			8	35	120	260	500	1000	1600
			10	23	48	140	370	520	1220
		2	12	55	130	208	342	588	1140
			15	55	130	208	342	588	1140
			20	50	140	290	542	1050	1700
			25	60	160	330	650	1200	2000
			28	60	160	330	650	1200	2000
			30	60	160	330	650	1200	2000
			35	60	160	330	650	1200	2000
			40	60	160	330	650	1200	2000
			50	60	160	330	650	1200	2000
			70	35	140	310	550	1100	1800
			100	23	48	140	370	520	1220
		3	120	60	160	330	650	1200	2000
			150	60	160	330	650	1200	2000
			200	60	160	330	650	1200	2000
			250	60	160	330	650	1200	2000
			280	60	160	330	650	1200	2000
			350	60	160	330	650	1200	2000
			400	60	160	330	650	1200	2000
			500	60	160	330	650	1200	2000
			700	35	140	310	550	1100	1800
			1000	23	48	140	370	520	1220
Maximum output torque T2b	N.m	1,2,3	3~1000	3Times of Rated Output Torque
Rated input speed N1n	rpm	1,2,3	3~1000	5000	3000	3000	3000	3000	2000
Maximum input speed N1b	rpm	1,2,3	3~1000	10000	6000	6000	6000	6000	4000
Ultra Precision Backlash PS	arcmin	1	3~10	≤1	≤1	≤1	≤1	≤1	≤1
	arcmin	2	12~100	≤2	≤2	≤2	≤2	≤2	≤2
	arcmin	3	120~1000	≤5	≤5	≤5	≤5	≤5	≤5
High Precision Backlash P0	arcmin	1	3~10	≤2	≤2	≤2	≤2	≤2	≤2
	arcmin	2	12~100	≤3	≤3	≤3	≤3	≤3	≤3
	arcmin	3	120~1000	≤7	≤7	≤7	≤7	≤7	≤7
Precision Backlash P1	arcmin	1	3~10	≤3	≤3	≤3	≤3	≤3	≤3
	arcmin	2	12~100	≤5	≤5	≤5	≤5	≤5	≤5
	arcmin	3	12~1000	≤9	≤9	≤9	≤9	≤9	≤9
Standard Backlash P2	arcmin	1	3~10	≤5	≤5	≤5	≤5	≤5	≤5
	arcmin	2	12~100	≤7	≤7	≤7	≤7	≤7	≤7
	arcmin	3	120~1000	≤11	≤11	≤11	≤11	≤11	≤11
Torsional Rigidity	Nm/arcmin	1,2,3	3~1000	3.5	10.5	20	39	115	180
Allowable radial force F2rb2	N	1,2,3	3~1000	1100	2200	5571	7610	10900	24000
Allowable axial force F2ab2	N	1,2,3	3~1000	630	1230	2550	3780	5875	11200
Moment of Inertia J1	kg.cm2	1	3~10	0.2	1.2	2	7.2	25	65
		2	12~100	0.08	0.18	0.7	1.7	7.9	14
		3	120~1000	0.03	0.01	0.04	0.09	0.21	0.82
Service Life	hr	1,2,3	3~1000	20000
Efficiency η	%	1	3~10	97%
		2	12~100	94%
		3	120~1000	91%
Noise Level	dB	1,2,3	3~1000	≤58	≤60	≤63	≤65	≤67	≤70
Operating Temperature	ºC	1,2,3	3~1000	-10~+90
Protection Class	IP	1,2,3	3~1000	IP65
Weights	kg	1	3~10	1.3	3.7	7.8	14.5	29	48
		2	12~100	1.9	4.1	9	17.5	33	60
		3	120~1000	2.3	4.8	12	22	37	72

FAQ

Q: How to select a gearbox?

Q: What type of motor can be paired with a gearbox?

Q: Does a gearbox require maintenance, and how is it maintained?

Q: What is the lifespan of a gearbox?

Q: What is the slowest speed a gearbox can achieve?

Q: What is the maximum reduction ratio of a gearbox?

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Three-Step

Customization:	Available \| Customized Request

planetary gearbox

Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications

Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:

Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.

Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.

2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.

3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.

4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.

5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.

6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.

7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.

8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.

9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.

10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.

Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

China Best Sales Compact and Efficient Planetary Gearbox for Packaging Conveyors with Best Sales
editor by CX 2024-01-08