Product Description
Starshine Drive Cycloid Geared Motor Characteristics
1. Features:
1. Smooth running,low noise gear tooth needle more engagement.
2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569
4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
6. Internal parts replaceable with other brands to ensure running.
7. Grease Lubricated & Oil Lubricated Models Available
8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive, explosive gases, vapors and dust
10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;
2. Technical parameters
| Type | Old Type | Output Torque | Output Shaft Dia. |
| SXJ00 | JXJ00 | 98N.m | φ30 |
| SXJ01 | JXJ01 | 221N.m | φ35 |
| SXJ02 | JXJ02 | 448N.m | φ45 |
| SXJ03 | JXJ03 | 986N.m | φ55 |
| SXJ04 | JXJ04 | 1504N.m | φ70 |
| SXJ05 | JXJ05 | 3051N.m | φ90 |
| SXJ06 | JXJ06 | 5608N.m | φ100 |
About Us
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
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| Application: | Motor, Agricultural Machinery, Ceramic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical or Horizotal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary Conedisk Friction Type |
| Step: | Stepless |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by Dream 2024-05-06
China supplier 37mm 12V 24V DC Geared Motor with Gearbox for Model Train with Great quality
Product Description
Notice:
The technical specs can be designed according to the customer’s demands!
Software:
Electric powered Drill, Screwdriver, Scanners, Printers, Vending Device, Window Curtain, Coffee Equipment, Electric Lock, and so forth.
Parameter:
Gear Ratio:
Specification:
About Us:
We specialised in studying, developing, and servicing electrical motors, gearbox, and higher precision gears with the little module. Following many years of growth, we have an independent product layout and R&D team, support staff, and a expert high quality management group. To understand our service idea far better, offer high-high quality products and exceptional support, we have been committed to the core CZPT and coaching. We have a holding manufacturing facility in HangZhou, which makes substantial precision tiny mould gears, gear shaft, gearbox, and planetary gearbox assembling.
Perform-circulation:
Certificate:
RoHS, CE, and a lot more…
Services:
ODM & OEM
Gearbox design and style and growth
Deal&Ship:
Carton, pallet, or what you want
The delivery time is about thirty-forty five days.
Customer’s Checking out:
FAQ:
one. Can you custom gearbox?
Indeed.
2. DO you give the sample?
Sure.
three. Do you supply technical assist?
Sure
four. Do you have a manufacturing facility?
Of course, we are a skilled maker.
five. Can I occur to your business to pay a visit to?
Sure
The Principles of a Equipment Motor
The basic system behind the gear motor is the theory of conservation of angular momentum. The scaled-down the equipment, the more RPM it addresses and the larger the equipment, the much more torque it produces. The ratio of angular velocity of two gears is known as the gear ratio. Moreover, the very same basic principle applies to multiple gears. This signifies that the course of rotation of every adjacent equipment is usually the reverse of the 1 it is attached to.
Induction worm equipment motor
If you might be looking for an electrical motor that can produce large torque, an Induction worm equipment motor might be the right selection. This type of motor makes use of a worm equipment attached to the motor to rotate a main gear. Because this sort of motor is much more productive than other kinds of motors, it can be utilized in apps necessitating huge reduction ratios, as it is able to supply far more torque at a lower pace.
The worm gear motor is developed with a spiral shaft that is established into splines in yet another gear. The speed at which the worm equipment rotates is dependent on the torque developed by the primary gear. Induction worm gear motors are very best suited for use in low-voltage applications this sort of as electric autos, renewable power techniques, and industrial gear. They arrive with a wide selection of energy-provide choices, like twelve-volt, 24-volt, and 36-volt AC electrical power provides.
These types of motors can be employed in a lot of industrial configurations, like elevators, airport tools, food packaging services, and a lot more. They also generate less sound than other varieties of motors, which helps make them a well-known option for manufacturers with limited space. The efficiency of worm gearmotors can make them an excellent option for applications in which sound is an situation. Induction worm equipment motors can be compact and very large-torque.
Although the Induction worm equipment motor is most widely utilised in industrial programs, there are other types of gearmotors obtainable. Some varieties are a lot more successful than other folks, and some are far more expensive than other folks. For your software, deciding on the proper motor and gearbox blend is crucial to obtaining the preferred outcome. You will find that the Induction worm gear motor is an superb selection for several programs. The positive aspects of an Induction worm gear motor are unable to be overstated.
The DC gear motor is an exceptional decision for large-finish industrial applications. This type of gearmotor is smaller and lighter than a normal AC motor and can deliver up to two hundred watts of torque. A equipment ratio of three to two can be found in these motors, which helps make them best for a broad variety of apps. A large-good quality DC equipment motor is a excellent selection for a lot of industrial programs, as they can be extremely productive and give a substantial stage of reliability.
Electrical equipment motors are a functional and broadly used type of electrical motor. Nonetheless, there are some applications that don’t advantage from them, this kind of as apps with large shaft velocity and reduced torque. Applications this sort of as enthusiast motors, pump and scanning equipment are examples of these kinds of higher-speed and high-torque demands. The most critical thing to consider when choosing a gearmotor is its performance. Selecting the appropriate dimension will make certain the motor runs successfully at peak effectiveness and will very last for a long time.
Parallel shaft helical gear motor
The FC collection parallel shaft helical gearmotor is a compact, light-weight, and high-functionality device that makes use of a parallel shaft composition. Its compact design is complemented by substantial transmission efficiency and substantial carrying capability. The motor’s materials is 20CrMnTi alloy metal. The unit arrives with both a flanged enter or bolt-on feet for installation. Its minimal noise and compact design and style make it an ideal decision for a assortment of applications.
The helical gears are typically arranged in two rows of one another. Each and every row includes 1 or much more rows of teeth. The parallel row has the teeth in a helical sample, even though the helical rows are lined up parallelly. In addition to this, the cross helical gears have a level speak to style and do not overlap. They can be either parallel or crossed. The helical equipment motors can have any number of helical pairs, every with a diverse pitch circle diameter.
The positive aspects of the Parallel Shaft Helical Gearbox incorporate substantial temperature and stress managing. It is produced by competent specialists making use of chopping-edge engineering, and is widely regarded for its higher efficiency. It is available in a range of specialized technical specs and is personalized-made to suit individual needs. These gearboxes are durable and minimal-sounds and characteristic high trustworthiness. You can assume to preserve up to 40% of your energy by making use of them.
The parallel shaft helical equipment motors are made to decrease the pace of a rotating element. The nodular solid iron housing assists make the device sturdy in tough environments, while the precision-machined gears give tranquil, vibration-totally free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The ability ranges from .12 kW to forty five kW. You can select from a vast range of capacities, based on the dimension of your gearing wants.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient answer for space-constrained programs. The machine’s modular design enables for easy mounting and a vast selection of ambient temperatures. They are best for a range of mechanical applications, such as conveyors, augers, and much more. If you want a little footprint, the SEW-EURODRIVE parallel shaft helical equipment motor is the very best answer for you.
The parallel shaft helical gears are beneficial for the two higher and minimal velocity apps. Parallel helical gears are also suitable for minimal velocity and low responsibility purposes. A excellent instance of a cross-helix gear is the oil pump of an internal combustion motor. Both sorts of helical gears are highly reputable and provide vibration-free of charge operation. They are more pricey than traditional equipment motors, but supply far more sturdiness and effectiveness.
Helical equipment device
This helical gear device is developed to function underneath a selection of demanding problems and can be utilised in a broad variety of programs. Made for extended lifestyle and substantial torque density, this gear device is obtainable in a selection of torques and gear ratios. Its design and style and building make it suitable with a wide selection of essential mechanical programs. Frequent programs contain conveyors, material managing, metal mills, and paper mills.
Designed for large-efficiency purposes, the Heidrive helical gear device gives outstanding efficiency and value. Its innovative style makes it possible for it to function nicely under a wide selection of functioning conditions and is highly resistant to injury. These gear motors can be very easily merged with a helical equipment device. Their merged power output is 100 Nm, and they have a substantial effectiveness of up to ninety%. For far more information about the helical equipment motor, speak to a Heidrive consultant.
A helical gear device can be categorized by its reference part in the standard plane or the turning plane. Its middle gap is the same as that of a spur gear, and its amount of teeth is the exact same. In addition to this, the helical equipment has a low axial thrust, which is one more crucial characteristic. The helical equipment unit is far more efficient at transferring torque than a spur gear, and it is quieter, also.
These models are made to deal with large loads. Regardless of whether you are making use of them for conveyors, augers, or for any other application that includes higher-speed movement, a helical gear device will deliver optimum performance. A helical gear device from Flender can deal with 400,000 responsibilities with a high degree of trustworthiness. Its substantial effectiveness and higher resistance to load makes certain higher plant availability. These gear motors are accessible in a range of sizes, from single-speed to multi-speed.
PEC geared motors advantage from many years of style knowledge and higher high quality supplies. They are sturdy, silent, and offer exceptional efficiency. They are obtainable in numerous configurations and are dimensionally interchangeable with other key brands. The gear motors are manufactured as modular kits to decrease stock. They can be fitted with added factors, these kinds of as backstops and fans. This makes it straightforward to customize your gear motors and conserve money although lowering fees.
Yet another type of helical gears is the double helical gear. The double helical equipment device has two helical faces with a gap in between them. They are better for enclosed equipment programs as they give better tooth overlap and smoother performance. In comparison to double helical gears, they are smaller and more versatile than the Herringbone type. So, if you might be seeking for a gear motor, a helical gear device might be best for you.
