Product Description
Product Parameters
| Product type | PLS60 | PLS90 | PLS115 | PLS142 | Reduction rqatio | Number of stage | |
|
Rated output torque |
N.M | 30 | 75 | 150 | 400 | 3 | 1 |
| 40 | 100 | 200 | 560 | 4 | |||
| 50 | 110 | 210 | 700 | 5 | |||
| 37 | 62 | 148 | 450 | 8 | |||
| 27 | 45 | 125 | 305 | 10 | |||
| 77 | 120 | 260 | 910 | 12 | 2 | ||
| 68 | 110 | 210 | 780 | 15 | |||
| 77 | 120 | 260 | 910 | 16 | |||
| 77 | 110 | 260 | 910 | 20 | |||
| 68 | 110 | 210 | 780 | 25 | |||
| 77 | 120 | 260 | 910 | 32 | |||
| 68 | 110 | 210 | 780 | 40 | |||
| 37 | 62 | 148 | 450 | 64 | |||
| 27 | 45 | 125 | 305 | 100 | |||
| Life | Hour | 30,000 | |||||
| Instant stop torque | N.M | Two times of rated output torque | |||||
| Product type | PLS60 | PLS90 | PLS115 | PLS142 | Number of stage | ||
| max radial torque | 3000 | 3900 | 4300 | 8200 | N | ||
| max axial torque | 6000 | 9000 | 12000 | 19000 | N | ||
| Fullload efficiency | 98 | % | 1 | ||||
| 95 | 2 | ||||||
| weight | 3.0 | 4.3 | 9.0 | 15.4 | kg | 1 | |
| 3.8 | 5.7 | 11.6 | 18.5 | 2 | |||
| operating temperature | -25ºC~+90ºC | ºC | |||||
| IP | lp65 | ||||||
| Lubirication type | Lifetime lubrication | ||||||
| Mounting type | Any | ||||||
| The max radial and axial torque work in the location of the center of output shaft when the out speed is 100RPM. | |||||||
Detailed Photos
Application
Company Profile
Certifications
Packaging & Shipping
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.
High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Recent Advancements in Planetary Gearbox Technology
Advancements in planetary gearbox technology have led to improved performance, efficiency, and durability. Here are some notable developments:
High-Efficiency Gearing: Manufacturers are using advanced materials and precision manufacturing techniques to create gears with optimized tooth profiles. This reduces friction and enhances overall efficiency, resulting in higher power transmission with lower energy losses.
Enhanced Lubrication: Innovative lubrication systems and high-performance lubricants are being employed to ensure consistent and reliable lubrication even in extreme conditions. This helps to reduce wear and extend the lifespan of the gearbox.
Compact Designs: Engineers are focusing on designing more compact and lightweight planetary gearboxes without compromising their performance. This is particularly important for applications with limited space and weight constraints.
Integrated Sensors: Planetary gearboxes are now being equipped with sensors and monitoring systems that provide real-time data on temperature, vibration, and other operating parameters. This allows for predictive maintenance and early detection of potential issues.
Smart Gearboxes: Some modern planetary gearboxes are equipped with smart features such as remote monitoring, adaptive control, and data analysis. These features contribute to more efficient operation and better integration with automation systems.
Advanced Materials: The use of high-strength and wear-resistant materials, such as advanced alloys and composites, improves the durability and load-carrying capacity of planetary gearboxes. This is particularly beneficial for heavy-duty and high-torque applications.
Customization and Simulation: Advanced simulation and modeling tools enable engineers to design and optimize planetary gearboxes for specific applications. This customization helps achieve the desired performance and reliability levels.
Noise and Vibration Reduction: Innovations in gear design and manufacturing techniques have led to quieter and smoother-running planetary gearboxes, making them suitable for applications where noise and vibration are concerns.
Environmental Considerations: With growing environmental awareness, manufacturers are developing more eco-friendly lubricants and materials for planetary gearboxes, reducing their ecological footprint.
Overall, recent advancements in planetary gearbox technology are aimed at enhancing efficiency, durability, and versatility to meet the evolving demands of various industries and applications.
Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics
Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:
1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.
2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.
3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.
4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.
5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.
6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.
7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.
8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.
9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.
10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.
Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.
editor by CX 2023-09-11
China Industrial Speed Reducer Planetary Gearbox Application for Construction Machinery small planetary gearbox
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened |
| Installation: | Foot Mounted |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by CX 2023-04-11
China Professional Factory Direct Sell Small Gearbox for Agriculture Machinery with Best Sales
Item Description
one. Product Description
2. More Merchandise
3. The Drawing Of Gear Box
4. Production and Packing
5.Shipping and delivery
six.Our Company
HangZhou CZPT Tech.Equipment Co.,Ltd was founded in 2003. It is positioned at HangZhou County, HangZhou Town, closed to 204 Nationwide Road.Our main products: 1. all kinds of drive shaft 2.all sorts of gera box 3. Farm equipment: IMT500 inorganic fertilizer spreader, HMT05S organic fertilizer spreader, 3M rotovator , 3M wet-paddy area rotary, King 185 deep cultviating machine and so on. 4.The equipment components: many sorts of Equipment, Shaft, Flang, ,Equipment box, Laser parts, Stamping areas and so on.
seven. FAQ
one. Q: Are your merchandise cast or cast?
A: All of our products are forged.
2. Q: What’s your MOQ?
A: 20 PCS for every single kind. We accept the sample purchase.
three. Q: What’s the horse electrical power of the pto shaft are obtainable?
A: We supply a complete range of pto shaft, ranging from 16HP-200HP.
4. Q: How several splined specification do you have ?
A: We generate 1 1/8″-Z6, 1 3/8″-Z6, 1 3/4″-Z6, 1 3/8″- Z21, 1 3/4″-Z20, 8X42X48X8 and 8X32X38X6 splines.
five. Q: How about the guarantee?
A: We guarantee 1 calendar year warranty. With high quality problems, we will deliver you the new merchandise for free in next cargo.
six. Q: What’s your payment phrases?
A: T/T, L/C, D/A, D/P….
seven. Q: What is the shipping time?
A: 40 times after acquiring your advanced deposit.
| small gearbox |
###
| MODEL |
INPUT DATA | OUTPUT DATA | |||||
| Ratio | Maximum Rpm | KW | HP-CV | N.M | N.M | R.P.M | |
| AC78845A/B | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
| RC | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
| RC5/BB60X | 1:1.69 | 800 | 37 | 50 | 440 | 260 | 1352 |
| AC78846A/B | 1:1.93 | 540 | 55 | 75 | 972 | 504 | 1042 |
| 612619 | 1:1.93 | 540 | 74 | 100 | 1308 | 678 | 1042 |
| 612666 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 680 |
| BB84X | 1:1.26 | 540 | 67 | 90 | 1184 | 940 | 680 |
| RC81-000-01 | 1:1.923 | 540 | 74 | 100 | 1308 | 680 | 1038 |
| RC81-000-02 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 788 |
| 75356-192 | 1:1.92 | 540 | 97 | 130 | 1715 | 893 | 1037 |
| 75356-146 | 1:1.46 | 540 | 97 | 130 | 1715 | 1175 | 788 |
| 74823-19 | 1:1.87 | 540 | 97 | 130 | 1715 | 918 | 1009 |
| 74823-14 | 1:1.39 | 540 | 97 | 130 | 1715 | 1235 | 750 |
| GT40U.B | 3:1 | 540 | 44 | 60 | 778 | 2334 | 180 |
| SF-100 | 1:1 | 540 | 15 | 20 | 265 | 265 | 540 |
| MCT-100A1 | 7.5:1 | 540 | 29.5 | 40 | 521 | 3912 | 72 |
| MCT-100A2 | 22.5:1 | 540 | 29.5 | 40 | 521 | 11738 | 24 |
| DCR1-0000 | 2.4:1 | 540 | 37 | 50 | 654 | 1570 | 225 |
| small gearbox |
###
| MODEL |
INPUT DATA | OUTPUT DATA | |||||
| Ratio | Maximum Rpm | KW | HP-CV | N.M | N.M | R.P.M | |
| AC78845A/B | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
| RC | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
| RC5/BB60X | 1:1.69 | 800 | 37 | 50 | 440 | 260 | 1352 |
| AC78846A/B | 1:1.93 | 540 | 55 | 75 | 972 | 504 | 1042 |
| 612619 | 1:1.93 | 540 | 74 | 100 | 1308 | 678 | 1042 |
| 612666 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 680 |
| BB84X | 1:1.26 | 540 | 67 | 90 | 1184 | 940 | 680 |
| RC81-000-01 | 1:1.923 | 540 | 74 | 100 | 1308 | 680 | 1038 |
| RC81-000-02 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 788 |
| 75356-192 | 1:1.92 | 540 | 97 | 130 | 1715 | 893 | 1037 |
| 75356-146 | 1:1.46 | 540 | 97 | 130 | 1715 | 1175 | 788 |
| 74823-19 | 1:1.87 | 540 | 97 | 130 | 1715 | 918 | 1009 |
| 74823-14 | 1:1.39 | 540 | 97 | 130 | 1715 | 1235 | 750 |
| GT40U.B | 3:1 | 540 | 44 | 60 | 778 | 2334 | 180 |
| SF-100 | 1:1 | 540 | 15 | 20 | 265 | 265 | 540 |
| MCT-100A1 | 7.5:1 | 540 | 29.5 | 40 | 521 | 3912 | 72 |
| MCT-100A2 | 22.5:1 | 540 | 29.5 | 40 | 521 | 11738 | 24 |
| DCR1-0000 | 2.4:1 | 540 | 37 | 50 | 654 | 1570 | 225 |
Bushing Application, Type and Compression Capability
Bushings are cylindrical bushings used in machinery. It prevents wear of moving parts and is often used as an enclosure. Bushings are also known as plain bearings or sleeve bearings. You may be wondering what these parts do and how they work, but this article aims to answer all your questions. We’ll cover bushing applications, types and compression capabilities so you can choose the right one for your needs.
application
A bushing is a mechanical component that plays an important role in many different fields. In addition to being very practical, it helps reduce noise, vibration, wear and provides anti-corrosion properties. These properties help mechanical equipment in various ways, including making it easier to maintain and reducing its overall structure. The functionality of an enclosure depends on its purpose and environment. This article will discuss some of the most common applications of casing.
For example, in an aircraft, the bushing assembly 16 may be used for the bulkhead isolator 40 . The bushing assembly 16 provides the interfaces and paths required for current flow. In this manner, the sleeve assembly provides a secure, reliable connection between two objects with different electrical charges. They also prevent sparking by increasing the electrical conductivity of the component and reducing its resistivity, thereby minimizing the chance of spark formation.
Another common application for bushings is as a support shaft. Unlike bearings, bushings operate by sliding between two moving surfaces. As a result, they reduce friction and handling stress, reducing overall maintenance costs. Typically, the bushing is made of brass or bronze. The benefits of bushings are similar to those of bearings. They help extend the life of rotating machines by reducing frictional energy loss and wear.
In addition to identifying growth opportunities and minimizing risks, the Bushing Anti-Vibration Mounts Market report provides insights into the dynamics of the industry and its key players. The report covers global market size, applications, growth prospects, challenges and regional forecasts. The detailed section on Bushing Anti-Vibration Mounts industry provides insights on demand and supply along with competitive analysis at regional and country level.
type
There are several types of bushings. Among them, the SF6 insulating sleeve has the simplest structure and is based on composite hollow insulators. It also has several metal shielding cylinders for regulating the electric field within the enclosure and another for grounding the metal shield. In addition to being lightweight, this sleeve is also very durable, but the diameter of its shield electrode is very large, which means special installation and handling procedures are required.
Linear bushings are usually pressed into the bore of the shaft and provide support as the shaft moves in/out. Non-press-fit bushings are held in place by snap rings or pins. For certain applications, engineers often choose bushings over bearings and vice versa. That’s why. Below are some common bushing types. If you need to buy, make sure you know how to tell them apart.
OIP bushings are used for oil-filled cable boxes, and oil-to-oil bushings are used for EHV power transformers. The main components of the OIP enclosure are shown in Figure 7a. If you are considering this type of bushing for your specific application, you need to make sure you understand your specific requirements. You can also consult your local engineering department for more information.
All types of bushings should be tested for IR and capacitance. The test tap should be securely attached to the bushing flange. If damaged bushings are found, replace them immediately. Be sure to keep complete records of the enclosure for routine maintenance and any IR testing. Also, be sure to pay attention to tan d and thermal vision measurements.
Compressive ability
There are several things to consider when choosing an enclosure. First, the material. There are two main types of bushings: those made of filled Teflon and those made of polyester resin. The former has the highest compressive strength, while the latter has a lower compressive capacity. If you need small amounts, glass-filled nylon bushings are the most common and best option. Glass-filled nylon is an economical material with a compressive strength of 36,000 lbs.
Second, the material used for the enclosure must be able to withstand the load. For example, bronze bushings can cause metal shavings to fall into the papermaking process. CG materials can withstand very high levels of moisture, which can damage bushings that require lubrication. Additionally, these materials can operate for extended periods of time without lubrication. This is particularly advantageous in the paper industry, since the casing operates in a humid environment.
In addition to the material and its composition, other characteristics of the enclosure must also be considered, including its operating temperature. Although frictional heat from moving loads and the temperature of the bushing itself can affect the performance of the bushing, these factors determine its service life. For high temperature applications, the PV of the enclosure should be kept low. On the other hand, plastic bushings are generally less heat resistant than metal bushings. In addition, plastic sleeves have a high rate of thermal expansion. To avoid this, size control is also important.
Low pressure bushings have different requirements. An 800 MVA installation requires a low voltage bushing rated at 14 000 A. The palm assembly of the transformer also features a large central copper cylinder for electrical current. The bushing must withstand this amount of current and must maintain an even distribution of current in the transformer tank. If there is a leak, the bushing must be able to resist the leak so as not to damage the transformer.
cost
The cost of new control arm bushings varies widely. Some parts are cheaper than others, and a new part is only $200. However, if you replace the four control bushings in your car, the cost can exceed $1,200. The cost breakdown for each section is listed below. If you plan to replace all four, the cost of each bushing may range from $200 to $500.
The control arm bushing bears the brunt of the forces generated by the tire and is parallel to the direction of the force. However, over time, these components wear out and need to be replaced. Replacing one control arm bushing costs between $300 and $1,200. However, the cost of replacing each arm bushing depends on your car model and driving habits. The control arm bushings should last about 100,000 miles before needing replacement.
The repair process for control arm bushings is time consuming and expensive. Also, they may need to remove the heat shield or bracket. In either case, the procedure is simple. Stabilizer bar brackets are usually attached with one or two mounting bolts. They can also be secured with nuts or threaded holes. All you need is a wrench to remove them.
The control arm bushings are made of two metal cylinders and a thick rubber bushing. These parts can deteriorate from potholes, off-roading or accidents. Because they are made of rubber, the parts are more expensive than new. Buying used ones can save you money because you don’t need to install them yourself. However, if you do plan on fixing a luxury car yourself, be sure to find one that has a warranty and warranty.
maintain
To prevent your vehicle from overheating and leaking oil, a properly functioning bushing must be used. If the oil level is too low, you will need to check the mounting bolts to make sure they are properly tightened. Check gasket to ensure proper compression is applied, replace bushing if necessary. You should notify your vehicle manufacturer if your vehicle is immersed in oil. Whenever an oil leak occurs, it is very important to replace the oil-filled bushing.
Another important aspect of bushing maintenance is the detection and correction of partial discharges. Partial discharge is caused by current entering the bushing. Partial discharge can cause tree-like structures, cracks and carbonization in the discharge channel, which can eventually damage the casing. Early detection of these processes is critical to ensuring that your vehicle’s bushings are properly maintained. Identifying and repairing partial discharges is critical to ensuring optimal operation, regardless of the type of pump or motor.
To diagnose casing condition, perform several tests. You can use tan d measurement, which is a powerful tool for detecting the ingress of water and moisture. You can also use power factor measurements to detect localized defects and aging effects. You can also check the oil level by performing an infrared check. After completing these tests, you will be able to determine if there is enough oil in the casing.
If the oil level in the transformer is too low, water and air may leak into the transformer. To avoid this problem, be sure to check the MOG and transformer oil levels. If the silicone is pink, replace it. You should also check the function of the oil pump, fan and control circuits annually. Check the physical condition of the pump and fan and whether they need to be replaced. Clean the transformer bushing with a soft cotton cloth and inspect for cracks.