Product Description
3500 Rpm Electric Motor Transmission Reduction Planetary Gearbox
Nickel chromium molybdenum alloy steel gear is manufactured with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear precision and low noise operation.Internal gear bore uses needle roller to obtain higher abrasion resistance and strength.
Product Description
Characteristics:
1.Hole output structure,easy installation.
2.Straight tooth drive ,single cantilever structure.simple design,economic price.
3.Working steady. Low noise..
4.Backlash 8-16 arcmin. Can suit most occasion.
5.The input connection specifications are complete and there are many choices.
6.Keyway can be opened in the force shaft.
Product Parameters
| Specifications | PFN60 | PFN80 | PFN90 | PFN120 | PFN160 | |||
| Technal Parameters | ||||||||
| Max. Torque | Nm | 1.5times rated torque | ||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||||
| Max. Radial Load | N | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | ||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | ||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PFN60 | PFN80 | PFN90 | PFN120 | PFN160 | |
| Rated Torque | L1 | 3 | Nm | 27 | 50 | 96 | 161 | 364 |
| 4 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | 27 | 50 | 96 | 161 | 364 | |
| 15 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 16 | 22 | 56 | 86 | 210 | ||
| Degree Of Protection | IP65 | |||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||||
| Weight | L1 | kg | 0.95 | 2.27 | 3.06 | 6.93 | 15.5 | |
| L2 | kg | 1.2 | 2.8 | 3.86 | 8.98 | 17 | ||
Company Profile
Packaging & Shipping
1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ TNT/ UPS/ EMS/ FEDEX
FAQ
1. who are we?
CZPT Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Spring Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Samples: |
US$ 77/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:
- High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
- Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
- Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
- Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
- Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
- Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.
Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Examples of High Torque and Compact Design Applications for Planetary Gearboxes
Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:
- Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
- Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
- Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
- Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
- Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
- Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.
These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.
editor by CX 2024-05-09
China Standard CZPT 30mm High Torque Low Rpm Electric Motor Gearbox for Toy Car with Good quality
Product Description
Product Description
Model: ZWBMD006006-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
Specifications:
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD006006-110 | 3.0 | 166 | 37 | 140 | 100 | 54.3 | 5.33 | 28.5 | 330 | 800 | 110.6 | 14.5 |
| ZWBMD006006-148 | 3.0 | 124 | 37 | 105 | 100 | 72.8 | 7.14 | 28.5 | 330 | 800 | 148.1 | 14.5 |
| ZWBMD006006-198 | 3.0 | 93 | 37 | 78 | 100 | 97.5 | 9.56 | 28.5 | 330 | 800 | 198.4 | 14.5 |
| ZWBMD006006-266 | 3.0 | 69 | 37 | 58 | 100 | 130.5 | 12.80 | 28.5 | 330 | 800 | 265.7 | 14.5 |
| ZWBMD006006-531 | 3.0 | 35 | 40 | 29 | 100 | 221.7 | 21.74 | 30.9 | 330 | 800 | 530.8 | 16.9 |
| ZWBMD006006-711 | 3.0 | 26 | 40 | 21 | 100 | 296.9 | 29.12 | 30.9 | 330 | 800 | 711.0 | 16.9 |
| ZWBMD006006-952 | 3.0 | 19 | 40 | 16 | 95 | 330 | 32.36 | 30.9 | 330 | 800 | 952.2 | 16.9 |
| ZWBMD006006-1275 | 3.0 | 14 | 40 | 12 | 85 | 330 | 32.36 | 30.9 | 330 | 800 | 1275.2 | 16.9 |
| ZWBMD006006-1708 | 3.0 | 11 | 40 | 10 | 75 | 330 | 32.36 | 30.9 | 330 | 800 | 1707.9 | 16.9 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 2 |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.
High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Enhancing Wind Turbine System Performance with Planetary Gearboxes
Planetary gearboxes play a crucial role in enhancing the performance and efficiency of wind turbine systems. Here’s how they contribute:
1. Speed Conversion: Wind turbines operate optimally at specific rotational speeds to generate electricity efficiently. Planetary gearboxes allow for speed conversion between the low rotational speed of the wind turbine rotor and the higher speed required by the generator. This speed adaptation ensures the generator operates at its peak efficiency, resulting in maximum power generation.
2. Torque Amplification: Wind turbine blades may experience varying wind speeds, which result in fluctuating torque loads. Planetary gearboxes can amplify the torque generated by the rotor blades before transmitting it to the generator. This torque multiplication helps maintain stable generator operation even during wind speed variations, improving overall energy production.
3. Compact Design: Wind turbines are often installed in locations with limited space, such as offshore platforms or densely populated areas. Planetary gearboxes offer a compact design, allowing for efficient power transmission within a small footprint. This compactness is vital for accommodating gearboxes in the limited nacelle space of the wind turbine.
4. Load Distribution: Wind turbines are subjected to varying wind conditions, including gusts and turbulence. Planetary gearboxes distribute the load evenly among multiple planet gears, reducing stress and wear on individual components. This balanced load distribution improves gearbox durability and reliability.
5. Efficiency Optimization: Planetary gearboxes are known for their high efficiency due to their parallel axis arrangement and multiple gear stages. The efficient power transmission minimizes energy losses within the gearbox, resulting in more power being converted from wind energy to electricity.
6. Maintenance and Reliability: The robust construction of planetary gearboxes contributes to their durability and longevity. Wind turbines often operate in challenging environments, and the reliability of the gearbox is crucial for minimizing maintenance and downtime. Planetary gearboxes’ low maintenance requirements and ability to handle varying loads contribute to the overall reliability of wind turbine systems.
7. Variable Speed Control: Some wind turbines use variable-speed operation to optimize power generation across a range of wind speeds. Planetary gearboxes can facilitate variable speed control by adjusting the gear ratio to match the wind conditions. This flexibility improves energy capture and reduces stress on turbine components.
8. Adaptation to Turbine Size: Planetary gearboxes are available in various sizes and gear ratios, making them adaptable to different turbine sizes and power outputs. This versatility allows wind turbine manufacturers to select gearboxes that align with specific project requirements.
Overall, planetary gearboxes play a pivotal role in optimizing the performance, efficiency, and reliability of wind turbine systems. Their ability to convert speed, amplify torque, and distribute loads makes them a key component in harnessing wind energy for clean and sustainable electricity generation.
Advantages of Planetary Gearboxes Compared to Other Gearbox Configurations
Planetary gearboxes, also known as epicyclic gearboxes, offer several advantages compared to other gearbox configurations. These advantages make them well-suited for a wide range of applications. Here’s a closer look at why planetary gearboxes are favored:
- Compact Size: Planetary gearboxes are known for their compact and space-efficient design. The arrangement of multiple gears within a single housing allows for high gear reduction ratios without significantly increasing the size of the gearbox.
- High Torque Density: Due to their compact design, planetary gearboxes offer high torque density, meaning they can transmit a significant amount of torque relative to their size. This makes them ideal for applications where space is limited, but high torque is required.
- Efficiency: Planetary gearboxes can achieve high efficiency levels, especially when properly lubricated and well-designed. The arrangement of multiple meshing gears allows for load distribution, reducing individual gear tooth stresses and minimizing losses due to friction.
- Multiple Gear Stages: Planetary gearboxes can be designed with multiple stages, allowing for higher gear reduction ratios. This is particularly advantageous when precise control of output speed and torque is required.
- High Gear Ratios: Planetary gearboxes can achieve high gear reduction ratios in a single stage, eliminating the need for multiple external gears. This simplifies the overall design and reduces the number of components.
- Load Sharing: The multiple gear meshing arrangements in planetary gearboxes distribute loads evenly across multiple gears, reducing the stress on individual components and enhancing overall durability.
- High Precision: Planetary gearboxes offer high precision and accuracy in gear meshing, making them suitable for applications that demand precise motion control.
- Quiet Operation: The design of planetary gearboxes often leads to smoother and quieter operation compared to some other gearbox configurations, contributing to improved user experience.
Overall, the advantages of planetary gearboxes in terms of size, torque density, efficiency, versatility, and precision make them an attractive choice for a wide range of applications across industries, including robotics, automotive, aerospace, and industrial machinery.
editor by CX 2024-03-30
China high quality High Rpm 14 Inch 3000W 72V Brushless Dc Electric Motorcycle Wheel Hub Motor with Great quality
Warranty: 1 years
Model Number: Hub motor
Usage: Car, Electric Bicycle, Motorcycle
Type: Brushless Motor
Torque: 50-200N.m
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Waterproof
Speed(RPM): 750-900rpm
Continuous Current(A): 80A
Efficiency: IE 1
Product Name: BLDC Motor
Speed: 50-90km/h
Power: 1500-4000W
Brush Type: Brushless
Tire Size: 110/60 ( 70)-14;130/60 ( 70)-14
Typical Applications: Electric Motorcycle; Ebike; Scooter;
Port: HangZhou;ZheJiang
Specification itemvalueBrand NameSMTypeBrushless MotorSpeed750-900rpmCommutationBrushlessContinuous Current(A)66AVoltage48-96VPower1500-4000WStyleDouble ShaftTypical ApplicationsElectric Motorcycle; Ebike; Scooter; Packing & Delivery To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. Company Profile HangZhou Shenma Vehicle Parts Co., Ltd are located in HangZhou city, ZheJiang province, which is the most qualified disk brake and hub motor manufacturer over 20 years in China.Our main products are electric cars, motorcycle disc brake, brushless/brush dc motor, controllers, chargers, converters, lithium battery series, and etc. The main advantages of the company can be customized according to your requirements of brake switch code, tubing length, steel angle, and etc.We always adheres to the concept of “details determine success or failure, quality wins the market”, and is well received bydomestic and foreign customers. FAQ 1. who are we?We are manufacturer for Brush/brushless motor, gear motor, disc brake system over 20 years in China.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?Disc brake,Brake disc,Brake calipers,Brake pads,The brake lever; DC Brush Motor; Brushless Hub Motor;4. why should you buy from us not from other suppliers?Our company’s core advantages: 1, according to the actual situation of electric vehicle or motorcycle customized corresponding safe and cost-effective brake system; 2, brake system accessories complete, non-standard can be customized, fast delivery;5. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU；Accepted Payment Type: T/T,L/C,PayPal;
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
China Professional 90v 1750 rpm 34hp power dc electric permanent magnet NEMA56C brush dc motor near me manufacturer
Model Number: 123ZYT90-3/4-1750
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance
Type: dc motor
Torque: 4.09Nm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 1750rpm
Continuous Current(A): 11.12A
Efficiency: IE 2
Certification: ce
motor extent: 286mm cambio de aceite de motor
Body OD: 123mm cambio de aceite de motor
weight: 12kg cambio de aceite de motor
carton size: 43cm*19cm*20.5cm
Keywords: 3/4hp dc motor
MOQ: 1pcs
Material: 45#stell
Application: Power Tools
Brush: Cabron Brush
duty: S1
Packaging Details: cambio de aceite de motor packing detail: packed in carton, 1 piece packed in 1 carton, carton size:41cm*19cm*20.5cm
Port: ZheJiang /HangZhou
90v 1750 rpm 3/4hp power dc electric permanent magnet NEMA56C brush dc motor
Hangyan Hot Products
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Description Permanent Magnet DC MotorsFeatures & BenefitsRugged Permanent Magnet DC Motor ConstructionHeavy duty cast iron brackets, precision-machined to provide uniform air gap alignment and to give rigid bearing support. Welded on rigid base allows all angle operation.
Permanent Magnet Brush Design
Excellent commutation even under adverse conditions.
Brush pressures carefully controlled for quite efficient operation. Ease of brush replacement provides minimum maintenance time. Two pole design provides excellent commutation even under adverse conditions.
InsulationNormal Class insulation for high thermal and electric characteristics.
Internal VentilationInternal fan and unique stator design supplies maximum air flow across the armature in open drip proof design.
Laminated Armature ConstructionProvides high efficiencies and lower losses. Allows maximum variation for the performance best suited to your application.
Dynamically Balanced ArmatureArmatures are dynamically balanced to provide smooth vibration-free operation, and to reduce axial bearing loading. Armatures are dipped and baked in Class F insulating varnish, insuring maximum stress protection and maintenance-free life.
Ball Bearing DesignPrecision ball bearings pre-lubricated with high temperature grease.
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Company Information
1.HangZhou CZPT Electromechanical Co., Ltd was founded in 1985, and had 30 years production experience
2.The company has a team of highly qualified technical staff.
3.The company also carry out technical cooperation with University of ZheJiang for Technology and HangZhou University Of technology.
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FAQQ1. When can I get the quotation?We usually quote within 24 hours after we get your inquiry. If you are urgent to get the price, please send the message on trade management or call us directly.Q2. How can I get a sample to check your quality?After price confirmed, you can requiry for samples to check quality.If you need the samples, we will charge for the sample cost. But the sample cost can be refundable when your quantity of first order is above the MOQQ3. Can you do OEM for us?Yes, the product packing can be designed as you want.Q4. How about MOQ?1 pcs for carton box.Q5. What is your main market?Eastern Europe, Southeast Asia, South America.
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How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
China factory 6V 12V 24V 37mm 9-145 Rpm Small Tubular Gear Motor for Electric Curtain with Free Design Custom
Solution Description
CZPT MOTOR – DC Equipment MOTOR D372B1(37MM)
Specs:
-Voltage: 6.-24V
-Pace: eleven-230RPM
-Torque: 1.5-10Kg. Cm
-Recent: a hundred-850mA
-Output: five hundred-3000mW
Drawing:
Gear Ratio:
Specification:
About Us:
We specialized in exploring, establishing, and servicing electric powered motors, gearbox, and high precision gears with the small modules.
Right after several years of development, we have an impartial product design and the R&D staff, services crew, and professional top quality management crew.
What is much more, we have 2 joint ventures. A single is located in HangZhou, which makes hybrid stepper motor, cherished linear stepper motor, brushless DC motor, servo motor, stepper motor driver, brushless motor driver, encoder and brake.
An additional 1 is found in HangZhou, which creates DC equipment motor. The factory has dozens of CNC devices and higher precision test equipment, implements the procedure administration and automated operation in most
creating process.
We also have 2 cooperation factories. 1 is generating AC reversible synchronous motor and AC servo motor, the other 1 is generating linear permanent stepper motor, long lasting stepper motors.
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How to Assemble a Planetary Motor
A Planetary Motor utilizes multiple planetary surfaces to generate torque and rotational velocity. The planetary technique allows for a broad range of equipment reductions. Planetary methods are particularly efficient in programs exactly where increased torques and torque density are necessary. As this sort of, they are a common choice for electric powered vehicles and other programs where higher-velocity mobility is needed. However, there are a lot of rewards connected with utilizing a planetary motor. Go through on to understand a lot more about these motors.
VPLite
If you happen to be hunting to replace the unique VP, the VPLite has a comparable output shaft as the authentic. This implies that you can blend and match your first equipment sets, like the input and output shafts. You can even combine metal inputs with plastic outputs. In addition, if you choose to substitute the gearbox, you can very easily disassemble the entire unit and substitute it with a new one with out shedding any output torque.
When compared to a planetary motor, a spur equipment motor makes use of much less gears and is consequently more affordable to generate. Nevertheless, the latter just isn’t ideal for substantial-torque apps. The torque made by a planetary gearmotor is evenly distributed, which can make it ideal for purposes that call for higher torque. Nevertheless, you might have to compromise on the torque output if you’re searching for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a thirty% glass-filled nylon gear. This gearbox is accessible in two dimensions, which indicates you can combine and match components to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can blend and match distinct gearboxes and planetary gearboxes for highest performance.
VersaPlanetary
The VersaPlanetary is a hugely functional planetary motor that can be mounted in a range of techniques. Its exclusive design and style involves a detachable shaft coupler system that helps make it straightforward to swap out the motor with another. This planetary motor mounts in any place exactly where a CIM motor mounts. Here is how to assemble the motor. Initial, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in spot. You can use a drill press to drill a gap into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting components incorporated with the VersaPlanetary Planetary Motor comes with four ten-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. When assembled, the VersaPlanetary gearbox has seventy two diverse gear ratios.
The VersaPlanetary gearbox is interchangeable with normal planetary gearboxes. However, it does demand extra areas. You can acquire a gearbox with no the motor but you will want a pinion. The pinion attaches to the shaft of the motor. The gearbox is quite durable and resilient, so you will not likely have to fret about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a easy mechanical unit that rotates all around a axis, with the planets shifting around the shaft in a radial direction. The planets are positioned so that they mesh with the two the sunlight equipment and the output gears. The carrier forty eight is flexibly related to the travel shaft and can transfer dependent on the forces exerted by the planet gears. In this way, the planets can constantly be in the best mesh with the output gears and sunlight gear.
The first action in developing a planetary equipment motor is to identify the quantity of teeth in each and every earth. The quantity of enamel should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of a single earth have to mesh with every other, but the spacing among them should be equivalent or better than the other. This can be reached by thinking about the tooth rely of each and every world, as nicely as the spacing amongst planets.
A second stage is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears should be aligned with each enter and output gears to supply maximum torque. For this to be feasible, the earth gears need to be related with the output shaft and the input shaft. Equally, the output shaft must also be capable to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be utilised to drive heavy hundreds and has a ratio of 104:1. The shaft velocity is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often utilized in programs that need to have high torque. Planetary Motor encoders can assist you keep observe of your robot’s placement or speed.
They are also in a position to control motor place and velocity with precision. Most of them function higher resolution. A .eighteen-degree resolution encoder will give you a least of 2000 transitions for each rotation among outputs A and B. The encoder is developed to industrial expectations and has a durable gearbox to keep away from damage. The encoder’s sturdy style implies it will not stall when the motor reaches its greatest speed.
There are many rewards to a planetary motor encoder. A high-top quality a single will not shed its place or pace even if it’s matter to shocks. A excellent top quality planetary motor will also last a prolonged time. Planetary motors are wonderful for resale or for your possess undertaking. If you are contemplating buying a planetary motor, take into account this information. It will assist you determine if a specific design is right for your needs.
Expense
There are many benefits of planetary motors. One particular of the greatest is their cost, but they can also be used in several diverse programs. They can be blended with a variety of gearboxes, and are ideal for different sorts of robots, laboratory automation, and generation purposes. Planetary gearboxes are obtainable in many diverse materials, and plastic planetary gearboxes are an affordable substitute. Plastic gearboxes minimize sounds at greater speeds, and metal input phase gears are available for higher torques. A modified lubrication program can aid with tough operating problems.
In addition to getting more resilient, planetary motors are much more effective. They use less gears, which lowers the overall value of creation. Based on the software, a planetary motor can be employed to shift a hefty item, but is generally less pricey than its counterpart. It is a much better selection for scenarios in which the load is reasonably reduced and the motor is not utilized regularly. If you want a extremely high torque output, a planetary motor may possibly be the greater selection.
Planetary equipment units are a good decision for purposes demanding substantial precision, large dynamics, and large torque density. They can be created and constructed using TwinCAT and TC Motion Designer, and are sent as comprehensive motor and equipment unit assemblies. In a few easy measures, you can calculate the torque necessary and evaluate the fees of various planetary gear units. You can then select the very best model for your application. And simply because planetary equipment models are so successful, they are a wonderful selection for higher-end industrial apps.
Purposes
There are many various applications of the planetary motor. One particular these kinds of application is in movement control. Planetary gearboxes have a lot of advantages, such as higher torque, minimal backlash, and torsional stiffness. They also have an incredibly compact design, and can be used for a range of applications, from rack and pinion drives to delta robotics. In numerous cases, they are much less pricey to manufacture and use than other types of motors.
One more software for planetary gear units is in rotary tables. These equipment demand substantial precision and low backlash for their precise positioning. Planetary gears are also essential for noise reduction, which is a typical characteristic in rotary tables. Large precision planetary gears can make the top adjustment of OP tables a breeze. And since they are incredibly durable and demand low sounds, they are a excellent selection for this application. In this situation, the planetary equipment is matched with an AM8000 series servomotor, which provides a wide variety of selections.
The planetary gear transmission is also extensively utilized in helicopters, vehicles, and maritime apps. It is far more innovative than a countershaft generate, and is able of larger torque to excess weight ratios. Other advantages consist of its compact layout and diminished noise. A important worry in the growth of this kind of transmission is to minimize vibration. If the output of a planetary equipment transmission method is loud, the vibration brought on by this variety of push technique might be also loud for convenience.
China Standard 37mm 12V 24V Low Rpm High Torque DC Electric Gear Motor near me supplier
Merchandise Description
Notice:
The requirements can be developed according to the customer’s needs!
Application:
Electric powered Drill, Screwdriver, Scanners, Printers, Vending Equipment, Window Curtain, Coffee Device, Electric Lock, and so forth.
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We specialised in researching, building, and servicing electric motors, gearbox, and large precision gears with the modest module. Soon after many years of advancement, we have an independent solution style and R&D group, services group, and a expert quality handle crew. To comprehend our support principle much better, provide high-high quality items and outstanding services, we have been committed to the main CZPT and instruction. We have a holding manufacturing facility in HangZhou, which creates high precision small mould ears, gear shaft, gearbox, and planetary gearbox assembling.
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Carton, pallet, or what you want
The shipping and delivery time is about thirty-forty five times.
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Yes.
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Indeed
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What Is a Equipment Motor?
A equipment motor is an electric powered motor coupled with a equipment practice. It uses both DC or AC electrical power to attain its purpose. The primary reward of a equipment reducer is its ability to multiply torque while preserving a compact measurement. The trade-off of this additional torque will come in the type of a diminished output shaft pace and overall efficiency. However, proper equipment technologies and ratios give ideal output and pace profiles. This variety of motor unlocks the entire potential of OEM gear.
Inertial load
Inertial load on a equipment motor is the sum of drive a rotating gadget creates because of to its inverse sq. relationship with its inertia. The higher the inertia, the less torque can be created by the gear motor. However, if the inertia is too substantial, it can trigger problems with positioning, settling time, and controlling torque and velocity. Gear ratios must be chosen for optimum electrical power transfer.
The length of acceleration and braking time of a equipment motor is dependent on the type of pushed load. An inertia load requires for a longer time acceleration time while a friction load calls for breakaway torque to begin the load and sustain it at its wanted pace. Also limited a time period of time can result in excessive equipment loading and may result in damaged gears. A safe method is to disconnect the load when electrical power is disconnected to avoid inertia from driving back by way of the output shaft.
Inertia is a essential principle in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor establishes how effectively the motor can handle its velocity in the course of acceleration or deceleration. The mass instant of inertia, also called rotational inertia, is dependent on the mass, geometry, and middle of mass of an item.
Apps
There are many purposes of equipment motors. They provide a powerful nevertheless successful means of speed and torque handle. They can be possibly AC or DC, and the two most typical motor varieties are the a few-phase asynchronous and the long lasting magnet synchronous servomotor. The kind of motor used for a presented application will establish its cost, trustworthiness, and complexity. Equipment motors are generally utilized in programs exactly where large torque is necessary and place or energy constraints are considerable.
There are two types of equipment motors. Based on the ratio, each gear has an output shaft and an input shaft. Equipment motors use hydraulic pressure to generate torque. The pressure builds on a single aspect of the motor till it generates enough torque to energy a rotating load. This sort of motors is not advised for applications exactly where load reversals happen, as the keeping torque will diminish with age and shaft vibration. However, it can be used for precision programs.
The market landscape demonstrates the competitive surroundings of the equipment motor business. This report also highlights important items, cash flow and worth development by region and region. The report also examines the competitive landscape by location, like the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is crucial to note that the report contains phase-certain data, so that viewers can effortlessly comprehend the industry prospective of the geared motors market place.
Size
The security element, or SF, of a equipment motor is an critical thing to consider when choosing a single for a specific application. It compensates for the stresses placed on the gearing and allows it to operate at optimum performance. Companies provide tables detailing standard apps, with multiplication variables for responsibility. A equipment motor with a SF of three or a lot more is ideal for hard purposes, whilst a gearmotor with a SF of a single or two is appropriate for reasonably easy programs.
The global gear motor industry is very fragmented, with many modest gamers catering to various end-use industries. The report identifies numerous business developments and provides comprehensive data on the market. It outlines historical information and provides beneficial insights on the sector. The report also employs a number of methodologies and approaches to examine the industry. In addition to offering historic info, it contains thorough info by marketplace segment. In-depth investigation of market segments is provided to assist determine which technologies will be most ideal for which apps.
Price
A equipment motor is an electrical motor that is paired with a gear practice. They are available in AC or DC power systems. Compared to conventional motors, equipment reducers can increase torque although keeping compact dimensions. But the trade-off is the diminished output shaft speed and overall effectiveness. However, when utilized appropriately, a equipment motor can generate ideal output and mechanical in shape. To understand how a equipment motor functions, let us seem at two kinds: right-angle geared motors and inline geared motors. The very first two varieties are normally used in automation equipment and in agricultural and health-related apps. The latter kind is created for rugged programs.
In addition to its performance, DC equipment motors are place-conserving and have minimal vitality usage. They can be utilized in a amount of programs such as money counters and printers. Automatic window equipment and curtains, glass curtain partitions, and banknote vending machines are some of the other key applications of these motors. They can expense up to 10 horsepower, which is a good deal for an industrial equipment. Even so, these are not all-out costly.
Electric powered equipment motors are flexible and widely employed. Nevertheless, they do not perform nicely in programs requiring high shaft speed and torque. Illustrations of these contain conveyor drives, frozen beverage devices, and healthcare resources. These purposes need large shaft speed, so equipment motors are not excellent for these programs. Nonetheless, if sound and other issues are not a worry, a motor-only solution may possibly be the far better choice. This way, you can use a single motor for numerous programs.
Servicing
Geared motors are among the most frequent equipment used for drive trains. Correct maintenance can avoid injury and optimize their performance. A manual to equipment motor maintenance is accessible from WEG. To avert further damage, comply with these routine maintenance actions:
Often check electrical connections. Check for free connections and torque them to the advisable values. Also, verify the contacts and relays to make confident they are not tangled or ruined. Verify the setting close to the gear motor to stop dust from clogging the passageway of electric current. A suitable upkeep program will help you recognize problems and prolong their daily life. The manual will also explain to you about any difficulties with the gearmotor. Nonetheless, this is not enough – it is essential to check the problem of the gearbox and its areas.
Carry out visual inspection. The purpose of visual inspection is to observe any irregularities that may possibly point out attainable issues with the equipment motor. A dirty motor may possibly be an indicator of a tough atmosphere and a good deal of problems. You can also complete a scent take a look at. If you can odor a burned odor coming from the windings, there could be an overheating problem. Overheating can cause the windings to burn up and damage.
Reactive servicing is the most widespread technique of motor upkeep. In this sort of servicing, you only execute repairs if the motor stops functioning due to a malfunction. Normal inspection is essential to steer clear of surprising motor failures. By employing a logbook to doc motor operations, you can determine when it is time to exchange the equipment motor. In contrast to preventive upkeep, reactive upkeep requires no regular checks or providers. Nevertheless, it is advised to perform inspections each and every six months.