Product Description
Product Description
The reducer is generally used for low-speed and high-torque transmission equipment.
The motor, internal combustion engine or other high-speed running power is used to achieve the urpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer.
The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect.
The ratio of the number of teeth of the large and small gears is the transmission ratio.
Application Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Machine
Tapping Machine
Other Automation Devices
Products Display
Output Shaft and The Front Flange Input Shaft and The End Cover
Right Angle Positive
Why Choose Us
1. high precision, low noise
Precision rolling steel teeth precise meshing, high concentricity, noise less than 55dB
2. beautiful, small volume, large torque
The fuselage is short and exquisite, and the large bearing can bear larger radial force and axial force
3. Assembly simplification
Integrated holding ring type input shaft, convenient installation, reliable, more stable transmission
4. low maintenance, high cost performance
Lifelong lubrication maintenance free, low maintenance cost
CERTIFICATIONS
Package Type: Standard export packing & Wood pallets packing
Product Parameters
It is suitable for most servomotor brands manufactured by manufacturers
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Applicable Industries |
Manufacturing Plant, Automation industry |
Customized support |
OEM, ODM |
|
Gearing Arrangement |
Planetary |
Output Torque |
30 N.m |
|
Input Speed |
800rpm-3000rpm |
Output Speed |
80 rpm-1000 rpm |
|
Place of CZPT |
ZheJiang , China |
Brand Name |
CZPT |
|
Certification |
ISO9001, CE |
Housing Material |
45#Steel or 42Crmo |
|
Ratio |
4,5,7,10,16,20,25,28,35,40,50,70 |
Material of Shaft |
as required |
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Model: |
ZSPLF 60 90 |
Lubricant |
Synthetic Grease |
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Packing |
Standard export package |
Warranty |
1 Year |
Company Profile
ZheJiang High Precision Gear Transmission Co., Ltd
ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.
The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.
CZPT attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.
Teams
WORKSHOP
Competitive & Advantages of Planetary Gearbox
* ODM & OEM Service
* Noise Test/ Life Test/ Water-proof Test/ High- Low Temperature Test/ Air-tight Test/ Salt Spray Test
* Low Noise, Low Backlash, High Efficiency
* 20000 Hours Working Life
* 100% Quality Checked with Quality Guaranteed
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A : Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
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| Application: | Motor, Machinery, Agricultural Machinery |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Samples: |
US$ 130/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes
Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:
- Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
- Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
- Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
- Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
- Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.
To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.
The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance
Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:
Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.
Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.
Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.
Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.
Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.
Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes
The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).
1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.
2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.
The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.
It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.
editor by CX 2024-02-26
China manufacturer 4.2A NEMA34 Low Rpm Gear Reducer Stepper Motor for Factory Price near me manufacturer
Item Description
nema34(86mm) planetary dc gear stepper motor for manufacturing unit price
GenHangZhou Specification:
Electrical Specification:
Gearbox Electrical Specification:
Products of specific request can be manufactured in accordance to the customer request !
organization data:
our certification:
Our Organization gives 3 major sequence of merchandise:Hybrid Stepper motors, Brushless Dc motor and Dc Brush motor.
We are usually continues build new type types.If you need to have other kinds of elements, please will not hesitate to contact us.
The Essentials of a Gear Motor
The simple system powering the equipment motor is the theory of conservation of angular momentum. The scaled-down the gear, the far more RPM it handles and the greater the gear, the far more torque it produces. The ratio of angular velocity of two gears is known as the equipment ratio. Moreover, the very same theory applies to several gears. This implies that the path of rotation of every single adjacent equipment is constantly the opposite of the a single it is attached to.
Induction worm equipment motor
If you might be looking for an electric powered motor that can supply large torque, an Induction worm equipment motor may be the correct option. This kind of motor makes use of a worm equipment attached to the motor to rotate a primary equipment. Due to the fact this kind of motor is much more efficient than other types of motors, it can be utilized in purposes demanding huge reduction ratios, as it is capable to give far more torque at a lower pace.
The worm gear motor is developed with a spiral shaft that is set into splines in yet another gear. The velocity at which the worm gear rotates is dependent on the torque made by the principal gear. Induction worm gear motors are greatest suited for use in minimal-voltage purposes this kind of as electrical vehicles, renewable vitality techniques, and industrial tools. They arrive with a extensive range of electrical power-source alternatives, like twelve-volt, 24-volt, and 36-volt AC electricity supplies.
These sorts of motors can be utilised in several industrial configurations, like elevators, airport gear, food packaging amenities, and a lot more. They also create considerably less sounds than other types of motors, which can make them a well-liked decision for makers with restricted place. The effectiveness of worm gearmotors can make them an exceptional decision for applications exactly where sound is an concern. Induction worm equipment motors can be compact and incredibly substantial-torque.
Although the Induction worm gear motor is most broadly utilized in industrial programs, there are other kinds of gearmotors available. Some varieties are much more successful than other individuals, and some are far more costly than other people. For your software, choosing the proper motor and gearbox mix is vital to achieving the preferred result. You’ll locate that the Induction worm equipment motor is an outstanding decision for several purposes. The benefits of an Induction worm gear motor can not be overstated.
The DC equipment motor is an exceptional option for large-conclude industrial purposes. This kind of gearmotor is more compact and lighter than a standard AC motor and can supply up to 200 watts of torque. A gear ratio of 3 to two can be identified in these motors, which makes them best for a vast range of programs. A high-quality DC equipment motor is a fantastic choice for a lot of industrial programs, as they can be extremely successful and give a higher level of trustworthiness.
Electrical equipment motors are a versatile and extensively used type of electrical motor. Even so, there are some programs that do not gain from them, these kinds of as programs with higher shaft velocity and lower torque. Programs these kinds of as fan motors, pump and scanning equipment are illustrations of this sort of large-velocity and higher-torque demands. The most essential thought when picking a gearmotor is its efficiency. Selecting the appropriate measurement will ensure the motor runs efficiently at peak efficiency and will final for a long time.
Parallel shaft helical gear motor
The FC sequence parallel shaft helical gearmotor is a compact, light-weight, and large-efficiency device that makes use of a parallel shaft composition. Its compact design and style is complemented by higher transmission effectiveness and high carrying ability. The motor’s content is 20CrMnTi alloy steel. The device comes with either a flanged enter or bolt-on ft for set up. Its low sound and compact design and style make it an perfect decision for a range of applications.
The helical gears are generally arranged in two rows of 1 another. Each and every row consists of one particular or more rows of tooth. The parallel row has the teeth in a helical pattern, although the helical rows are lined up parallelly. In addition to this, the cross helical gears have a stage contact design and style and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a diverse pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include substantial temperature and stress managing. It is produced by skilled professionals utilizing cutting-edge technological innovation, and is widely regarded for its substantial efficiency. It is offered in a selection of complex technical specs and is customized-produced to fit person specifications. These gearboxes are durable and minimal-noise and characteristic substantial trustworthiness. You can anticipate to preserve up to forty% of your strength by utilizing them.
The parallel shaft helical gear motors are made to minimize the velocity of a rotating element. The nodular solid iron housing aids make the unit strong in tough environments, even though the precision-machined gears provide peaceful, vibration-totally free operation. These motors are accessible in double reduction, triple reduction, and quadruple reduction. The ability ranges from .12 kW to forty five kW. You can decide on from a wide variety of capacities, based on the measurement of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a handy remedy for area-constrained applications. The machine’s modular design and style makes it possible for for easy mounting and a wide selection of ambient temperatures. They are ideal for a range of mechanical programs, like conveyors, augers, and more. If you want a tiny footprint, the SEW-EURODRIVE parallel shaft helical equipment motor is the very best resolution for you.
The parallel shaft helical gears are useful for equally substantial and reduced speed applications. Parallel helical gears are also suitable for minimal velocity and reduced duty purposes. A good instance of a cross-helix gear is the oil pump of an interior combustion engine. Each varieties of helical gears are very reliable and supply vibration-totally free operation. They are a lot more costly than standard equipment motors, but offer a lot more durability and effectiveness.
Helical equipment device
This helical gear unit is made to operate beneath a range of demanding problems and can be employed in a vast assortment of purposes. Made for prolonged life and higher torque density, this gear device is accessible in a assortment of torques and gear ratios. Its design and style and development make it appropriate with a extensive range of critical mechanical programs. Frequent programs consist of conveyors, content dealing with, metal mills, and paper mills.
Made for substantial-functionality purposes, the Heidrive helical gear device provides exceptional performance and price. Its revolutionary layout permits it to function nicely under a broad range of working circumstances and is highly resistant to harm. These gear motors can be very easily combined with a helical equipment unit. Their merged electricity output is a hundred Nm, and they have a high efficiency of up to ninety%. For much more data about the helical equipment motor, make contact with a Heidrive representative.
A helical gear unit can be categorised by its reference part in the standard plane or the turning airplane. Its middle hole is the very same as that of a spur gear, and its variety of teeth is the identical. In addition to this, the helical equipment has a low axial thrust, which is yet another essential characteristic. The helical gear unit is a lot more productive at transferring torque than a spur gear, and it is quieter, also.
These models are made to handle large loads. Regardless of whether you are employing them for conveyors, augers, or for any other application that entails substantial-pace movement, a helical equipment unit will provide optimum overall performance. A helical gear unit from Flender can take care of 400,000 tasks with a substantial diploma of trustworthiness. Its substantial effectiveness and higher resistance to load makes certain substantial plant availability. These gear motors are accessible in a selection of sizes, from one-velocity to multi-pace.
PEC geared motors reward from many years of style encounter and substantial top quality components. They are robust, quiet, and offer superb performance. They are accessible in several configurations and are dimensionally interchangeable with other major brand names. The gear motors are manufactured as modular kits to minimize stock. They can be fitted with extra parts, this sort of as backstops and supporters. This helps make it simple to personalize your equipment motors and save cash whilst minimizing fees.
An additional kind of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed equipment systems as they offer higher tooth overlap and smoother overall performance. In comparison to double helical gears, they are more compact and much more adaptable than the Herringbone sort. So, if you’re searching for a equipment motor, a helical equipment device may possibly be excellent for you.
