Product Description
Detailed Photos
Product Description
1, The gear is made of high-strength low-carbon alloy steel by carburizing and quenching. The hardness of the tooth surface is
up to HRC58-62. The gears are ground grinding technology with high precision and good contact.
2, High transmission efficiency: CZPT is greater than 96.5%, double level is greater than 93%, third level is greater than
90%.
3, Smooth operation and low noise.
4, Small size, light weight, long service life and high carrying capacity.
5, Easy to disassemble and easy to install.
Product Parameters
|
Type |
reduction gears |
|
Input speed |
850/1000/1500 r/min |
|
Output speed |
10-100 r/min |
|
torque |
1500-10000NM |
|
power |
3–110KW |
|
Color |
As requir |
|
Material |
Cast iron / steel |
|
Input Form |
Shaft Input |
|
Heat treatment |
Gear Grinding |
|
Mounting Position |
Horizontal (foot Mounted) |
Our Advantages
Packaging & Shipping
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, Lifting,mining,Petroleum,wooden etc.
Main markets: China, Africa,Australia,Vietnam, USA,
Turkey…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by CX 2024-03-29
China Custom AC Synchronous Pellet Stove Feeder Auger Feeding Oven Parallel Shaft Reduction Gearbox GF-64tyd Electric Gear Motor with Hot selling
Solution Description
AC Synchronous Pellet Stove Feeder Auger Feeding Oven Parallel Shaft Reduction Gearbox GF-64TYD Electric Gear Motor
Technological Parameters
Item photograph:
FAQ
Q: Can you make the equipment motor with customization?
A: Yes, we can personalize per your request, like electrical power, voltage, velocity, shaft measurement, wires, connectors, capacitors, terminal box, IP grade, and so on.
Q: Do you give samples?
A: Yes. Sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What is your direct time?
A: Common solution want 5-30days, a little bit lengthier for personalized products.
Q: Do you supply technology assist?
A: Yes. Our company have design and improvement team, we can supply technologies help if you
need to have.
Q: How to ship to us?
A: It is accessible by air, or by sea, or by prepare.
Q: How to shell out the money?
A: T/T and L/C is favored, with distinct currency, which includes USD, EUR, RMB, etc.
Q: How can I know the product is suitable for me?
A: >1ST verify drawing and specification >2nd check sample >3rd start mass production.
Q: Can I appear to your company to visit?
A: Yes, you are welcome to go to us at any time.
Q: How shall we speak to you?
A: You can send inquiry directly, and we will respond inside of 24 several hours.
Advantages of a Planetary Motor
A planetary motor has several benefits. Its compact layout and low sound helps make it a great choice for any software. Between its several utilizes, planetary equipment motors are discovered in smart autos, customer electronics, intelligent robots, conversation gear, and health-related engineering. They can even be identified in intelligent houses! Read through on to find out the benefits of a planetary gear motor. You are going to be shocked at how flexible and valuable it is!
Self-centering world gears ensure a symmetrical power distribution
A planetary motor is a machine with a number of, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission measurement has no bearing on the output torque. A torsional anxiety analysis of the retaining construction for this type of motor identified a highest shear pressure of 64 MPa, which is equivalent to a protection aspect of 3.1 for 6061 aluminum. Self-centering planet gears are made to guarantee a symmetrical pressure distribution all through the transmission technique, with the weakest element becoming the pinions.
A planetary gearbox is made up of ring and solar gears. The pitch diameters of ring and planet gears are almost equivalent. The variety of teeth on these gears decides the typical gear-ratio for each output revolution. This mistake is connected to the manufacturing precision of the gears. The impact of this mistake is a sound or vibration attribute of the planetary gearbox.
An additional style for a planetary gearbox is a traction-dependent variant. This design eliminates the need to have for timing marks and other restrictive assembly conditions. The style of the ring gear is related to that of a pencil sharpener system. The ring equipment is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS removes the need for traditional planetary carriers and is mated with the self-centering world gears by twin-purpose parts. The dual-operate factors synchronize the rolling movement and traction of the gears. They also eliminate the need to have for a provider and reduce the pressure distribution amongst the rotor and stator.
Metallic gears
A planetary motor is a variety of electric powered drive that utilizes a collection of steel gears. These gears share a load hooked up to the output shaft to create torque. The planetary motor is frequently CNC controlled, with additional-lengthy shafts, which let it to suit into extremely compact patterns. These gears are obtainable in dimensions from 7 millimeters to twelve millimeters. They can also be fitted with encoders.
Planetary gearing is broadly utilized in various industrial applications, such as car transmissions, off-street transmissions, and wheel travel motors. They are also used in bicycles to electricity the shift system. An additional use for planetary gearing is as a powertrain between an interior combustion engine and an electrical motor. They are also employed in forestry applications, such as debarking equipment and sawing. They can be utilised in other industries as nicely, such as pulp washers and asphalt mixers.
Planetary equipment sets are composed of three sorts of gears: a sunlight equipment, planet gears, and an outer ring. The solar equipment transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Earth carriers are created to provide higher-torque output at reduced speeds. These gears are mounted on carriers that are moved about the ring gear. The world gears mesh with the ring gears, and the sunshine gear is mounted on a moveable provider.
Plastic planetary equipment motors are significantly less high-priced to produce than their metallic counterparts. Nevertheless, plastic gears experience from diminished toughness, rigidity, and load capability. Metal gears are usually simpler to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and considerably less noisy. Some of the biggest plastic planetary gear motors are produced in collaboration with foremost suppliers. When buying a plastic planetary gear motor, be positive to take into account what supplies it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is created with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of attaining stall torque at reduced speeds, which is unattainable to accomplish with a simple DC motor. The planetary encoder supplies five pulses for every revolution, creating it excellent for purposes demanding exact torque or position. This motor demands an 8mm hex coupling for appropriate use.
This encoder has a substantial resolution and is appropriate for ZGX38REE, ZGX45RGG and ZGX50RHH. It characteristics a magnetic disc and poles and an optical disc to feed back alerts. It can depend paulses as the motor passes through a hall on the circuit board. Dependent on the gearbox ratio, the encoder can give up to two million transitions per rotation.
The planetary gear motor makes use of a planetary gear program to distribute torque in synchrony. This minimizes the risk of equipment failure and boosts the overall output ability of the gadget. On the other hand, a spur gear motor is a simpler style and less costly to generate. The spur equipment motor functions better for reduced torque apps as every single equipment bears all the load. As this sort of, the torque capacity of the spur equipment motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three distinct output shaft choices. The output shaft is manufactured of 3/8-inch hex, permitting for flexible shaft substitute. These motors are a excellent price as they can be used to fulfill a broad range of electricity needs. The REV UltraPlanetary gearbox and motor are available for extremely realistic rates and a feminine 5mm hex output shaft can be employed.
Toughness
One particular of the most common inquiries when selecting a planetary motor is “How tough is it?” This is a query that’s usually questioned by individuals. The good news is that planetary motors are extremely resilient and can previous for a long time if appropriately preserved. For a lot more details, study on! This article will go over the sturdiness and performance of planetary gearmotors and how you can decide on the best one particular for your requirements.
Very first and foremost, planetary gear sets are created from metal components. This increases their lifespan. The planetary gear set is generally produced of metals such as nickel-steel and metal. Some planetary equipment motors use plastic. Steel-reduce gears are the most tough and suitable for applications that require much more torque. Nickel-metal gears are considerably less resilient, but are far better capable to hold lubricant.
Sturdiness of planetary motor gearbox is essential for applications demanding high torque as opposed to speed. VEX VersaPlanetary gearboxes are developed for FRC(r) use and are exceptionally sturdy. They are expensive, but they are highly customizable. The planetary gearbox can be taken out for routine maintenance and alternative if essential. Parts for the gearbox can be obtained separately. VEX VersaPlanetary gearboxes also function a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is crucial for comprehending its toughness. In preceding scientific studies, uncoupled and coupled meshing types have been employed to investigate the effect of various design and style parameters on the vibration attributes of the planetary gear program. This evaluation demands contemplating the part of the mesh stiffness, composition stiffness, and minute of inertia. In addition, dynamic types for planetary equipment transmission demand modeling the impact of multiple parameters, this sort of as mesh stiffness and shaft spot.
Value
The planetary gear motor has numerous speak to details that help the rotor rotate at different speeds and torques. This style is frequently used in stirrers and large vats of liquid. This kind of motor has a low first cost and is far more commonly found in minimal-torque applications. A planetary gear motor has a number of make contact with factors and is a lot more efficient for purposes demanding high torque. Gear motors are typically found in stirring mechanisms and conveyor belts.
A planetary gearmotor is usually created from 4 mechanically connected rotors. They can be utilized for various applications, such as automotive and laboratory automation. The plastic input stage gears decrease sounds at higher speeds. Steel gears can be utilised for high torques and a modified lubricant is typically extra to minimize excess weight and mass moment of inertia. Its lower-price design and style can make it an outstanding decision for robots and other purposes.
There are many distinct sorts of planetary equipment motors available. A planetary gear motor has 3 gears, the sun gear and world gears, with every single sharing equal amounts of perform. They are perfect for purposes demanding large torque and minimal-resistance operation, but they need much more components than their one-stage counterparts. The steel lower gears are the most durable, and are usually utilised in apps that demand high speeds. The nickel-metal gears are much more absorptive, which helps make them greater for keeping lubricant.
A planetary gear motor is a higher-overall performance electrical vehicle motor. A standard planetary equipment motor has a 3000 rpm velocity, a peak torque of .32 Nm, and is obtainable in 24V, 36V, and 48V energy supply. It is also silent and efficient, necessitating little upkeep and giving increased torque to a modern electrical auto. If you are pondering of acquiring a planetary gear motor, be certain to do a bit of investigation prior to buying one.
