Product Description
Product Description
| Ratio | i | 4 | 5 | 6 | 7 | 8 |
| Nominal output torque | Nm | 3493 | 2462 | 2065 | 1920 | 1574 |
| Maximum output torque | Nm | 6986 | 4928 | 4130 | 3840 | 3148 |
HS series: High efficiency, Low nosie
*Size,speed ratio and performance are recommended and customized
Core Feature
Structural feature
Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, the front and back tapered roller bearing large span distribution and the whole box, forming a super integrated structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.
Gear ring of reducer adopts integral structure design.
Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.
Gear characteristics
Real hard face spur gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.
Application characteristics
Long span tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. High precision applications, frequent start-stop and load changes are
Installation Instructions
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| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications
Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:
- Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
- Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
- High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
- Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
- Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
- Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
- Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
- Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.
Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Impact of Gear Ratio on Output Speed and Torque in Planetary Gearboxes
The gear ratio of a planetary gearbox has a significant effect on both the output speed and torque of the system. The gear ratio is defined as the ratio of the number of teeth on the driven gear (output) to the number of teeth on the driving gear (input).
1. Output Speed: The gear ratio determines the relationship between the input and output speeds of the gearbox. A higher gear ratio (more teeth on the output gear) results in a lower output speed compared to the input speed. Conversely, a lower gear ratio (fewer teeth on the output gear) leads to a higher output speed relative to the input speed.
2. Output Torque: The gear ratio also affects the output torque of the gearbox. An increase in gear ratio amplifies the torque delivered at the output, making it higher than the input torque. Conversely, a decrease in gear ratio reduces the output torque relative to the input torque.
The relationship between gear ratio, output speed, and output torque is inversely proportional. This means that as the gear ratio increases and output speed decreases, the output torque proportionally increases. Conversely, as the gear ratio decreases and output speed increases, the output torque proportionally decreases.
It’s important to note that the gear ratio selection in a planetary gearbox involves trade-offs between output speed and torque. Engineers choose a gear ratio that aligns with the specific application’s requirements, considering factors such as desired speed, torque, and efficiency.
editor by CX 2024-05-16
China Custom AC Synchronous Pellet Stove Feeder Auger Feeding Oven Parallel Shaft Reduction Gearbox GF-64tyd Electric Gear Motor with Hot selling
Solution Description
AC Synchronous Pellet Stove Feeder Auger Feeding Oven Parallel Shaft Reduction Gearbox GF-64TYD Electric Gear Motor
Technological Parameters
Item photograph:
FAQ
Q: Can you make the equipment motor with customization?
A: Yes, we can personalize per your request, like electrical power, voltage, velocity, shaft measurement, wires, connectors, capacitors, terminal box, IP grade, and so on.
Q: Do you give samples?
A: Yes. Sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What is your direct time?
A: Common solution want 5-30days, a little bit lengthier for personalized products.
Q: Do you supply technology assist?
A: Yes. Our company have design and improvement team, we can supply technologies help if you
need to have.
Q: How to ship to us?
A: It is accessible by air, or by sea, or by prepare.
Q: How to shell out the money?
A: T/T and L/C is favored, with distinct currency, which includes USD, EUR, RMB, etc.
Q: How can I know the product is suitable for me?
A: >1ST verify drawing and specification >2nd check sample >3rd start mass production.
Q: Can I appear to your company to visit?
A: Yes, you are welcome to go to us at any time.
Q: How shall we speak to you?
A: You can send inquiry directly, and we will respond inside of 24 several hours.
Advantages of a Planetary Motor
A planetary motor has several benefits. Its compact layout and low sound helps make it a great choice for any software. Between its several utilizes, planetary equipment motors are discovered in smart autos, customer electronics, intelligent robots, conversation gear, and health-related engineering. They can even be identified in intelligent houses! Read through on to find out the benefits of a planetary gear motor. You are going to be shocked at how flexible and valuable it is!
Self-centering world gears ensure a symmetrical power distribution
A planetary motor is a machine with a number of, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission measurement has no bearing on the output torque. A torsional anxiety analysis of the retaining construction for this type of motor identified a highest shear pressure of 64 MPa, which is equivalent to a protection aspect of 3.1 for 6061 aluminum. Self-centering planet gears are made to guarantee a symmetrical pressure distribution all through the transmission technique, with the weakest element becoming the pinions.
A planetary gearbox is made up of ring and solar gears. The pitch diameters of ring and planet gears are almost equivalent. The variety of teeth on these gears decides the typical gear-ratio for each output revolution. This mistake is connected to the manufacturing precision of the gears. The impact of this mistake is a sound or vibration attribute of the planetary gearbox.
An additional style for a planetary gearbox is a traction-dependent variant. This design eliminates the need to have for timing marks and other restrictive assembly conditions. The style of the ring gear is related to that of a pencil sharpener system. The ring equipment is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS removes the need for traditional planetary carriers and is mated with the self-centering world gears by twin-purpose parts. The dual-operate factors synchronize the rolling movement and traction of the gears. They also eliminate the need to have for a provider and reduce the pressure distribution amongst the rotor and stator.
Metallic gears
A planetary motor is a variety of electric powered drive that utilizes a collection of steel gears. These gears share a load hooked up to the output shaft to create torque. The planetary motor is frequently CNC controlled, with additional-lengthy shafts, which let it to suit into extremely compact patterns. These gears are obtainable in dimensions from 7 millimeters to twelve millimeters. They can also be fitted with encoders.
Planetary gearing is broadly utilized in various industrial applications, such as car transmissions, off-street transmissions, and wheel travel motors. They are also used in bicycles to electricity the shift system. An additional use for planetary gearing is as a powertrain between an interior combustion engine and an electrical motor. They are also employed in forestry applications, such as debarking equipment and sawing. They can be utilised in other industries as nicely, such as pulp washers and asphalt mixers.
Planetary equipment sets are composed of three sorts of gears: a sunlight equipment, planet gears, and an outer ring. The solar equipment transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Earth carriers are created to provide higher-torque output at reduced speeds. These gears are mounted on carriers that are moved about the ring gear. The world gears mesh with the ring gears, and the sunshine gear is mounted on a moveable provider.
Plastic planetary equipment motors are significantly less high-priced to produce than their metallic counterparts. Nevertheless, plastic gears experience from diminished toughness, rigidity, and load capability. Metal gears are usually simpler to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and considerably less noisy. Some of the biggest plastic planetary gear motors are produced in collaboration with foremost suppliers. When buying a plastic planetary gear motor, be positive to take into account what supplies it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is created with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of attaining stall torque at reduced speeds, which is unattainable to accomplish with a simple DC motor. The planetary encoder supplies five pulses for every revolution, creating it excellent for purposes demanding exact torque or position. This motor demands an 8mm hex coupling for appropriate use.
This encoder has a substantial resolution and is appropriate for ZGX38REE, ZGX45RGG and ZGX50RHH. It characteristics a magnetic disc and poles and an optical disc to feed back alerts. It can depend paulses as the motor passes through a hall on the circuit board. Dependent on the gearbox ratio, the encoder can give up to two million transitions per rotation.
The planetary gear motor makes use of a planetary gear program to distribute torque in synchrony. This minimizes the risk of equipment failure and boosts the overall output ability of the gadget. On the other hand, a spur gear motor is a simpler style and less costly to generate. The spur equipment motor functions better for reduced torque apps as every single equipment bears all the load. As this sort of, the torque capacity of the spur equipment motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three distinct output shaft choices. The output shaft is manufactured of 3/8-inch hex, permitting for flexible shaft substitute. These motors are a excellent price as they can be used to fulfill a broad range of electricity needs. The REV UltraPlanetary gearbox and motor are available for extremely realistic rates and a feminine 5mm hex output shaft can be employed.
Toughness
One particular of the most common inquiries when selecting a planetary motor is “How tough is it?” This is a query that’s usually questioned by individuals. The good news is that planetary motors are extremely resilient and can previous for a long time if appropriately preserved. For a lot more details, study on! This article will go over the sturdiness and performance of planetary gearmotors and how you can decide on the best one particular for your requirements.
Very first and foremost, planetary gear sets are created from metal components. This increases their lifespan. The planetary gear set is generally produced of metals such as nickel-steel and metal. Some planetary equipment motors use plastic. Steel-reduce gears are the most tough and suitable for applications that require much more torque. Nickel-metal gears are considerably less resilient, but are far better capable to hold lubricant.
Sturdiness of planetary motor gearbox is essential for applications demanding high torque as opposed to speed. VEX VersaPlanetary gearboxes are developed for FRC(r) use and are exceptionally sturdy. They are expensive, but they are highly customizable. The planetary gearbox can be taken out for routine maintenance and alternative if essential. Parts for the gearbox can be obtained separately. VEX VersaPlanetary gearboxes also function a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is crucial for comprehending its toughness. In preceding scientific studies, uncoupled and coupled meshing types have been employed to investigate the effect of various design and style parameters on the vibration attributes of the planetary gear program. This evaluation demands contemplating the part of the mesh stiffness, composition stiffness, and minute of inertia. In addition, dynamic types for planetary equipment transmission demand modeling the impact of multiple parameters, this sort of as mesh stiffness and shaft spot.
Value
The planetary gear motor has numerous speak to details that help the rotor rotate at different speeds and torques. This style is frequently used in stirrers and large vats of liquid. This kind of motor has a low first cost and is far more commonly found in minimal-torque applications. A planetary gear motor has a number of make contact with factors and is a lot more efficient for purposes demanding high torque. Gear motors are typically found in stirring mechanisms and conveyor belts.
A planetary gearmotor is usually created from 4 mechanically connected rotors. They can be utilized for various applications, such as automotive and laboratory automation. The plastic input stage gears decrease sounds at higher speeds. Steel gears can be utilised for high torques and a modified lubricant is typically extra to minimize excess weight and mass moment of inertia. Its lower-price design and style can make it an outstanding decision for robots and other purposes.
There are many distinct sorts of planetary equipment motors available. A planetary gear motor has 3 gears, the sun gear and world gears, with every single sharing equal amounts of perform. They are perfect for purposes demanding large torque and minimal-resistance operation, but they need much more components than their one-stage counterparts. The steel lower gears are the most durable, and are usually utilised in apps that demand high speeds. The nickel-metal gears are much more absorptive, which helps make them greater for keeping lubricant.
A planetary gear motor is a higher-overall performance electrical vehicle motor. A standard planetary equipment motor has a 3000 rpm velocity, a peak torque of .32 Nm, and is obtainable in 24V, 36V, and 48V energy supply. It is also silent and efficient, necessitating little upkeep and giving increased torque to a modern electrical auto. If you are pondering of acquiring a planetary gear motor, be certain to do a bit of investigation prior to buying one.
