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China wholesaler 3500 Rpm Electric Motor Transmission Reduction Planetary Gearbox gearbox engine

Product Description

3500 Rpm Electric Motor Transmission Reduction Planetary Gearbox

Nickel chromium molybdenum alloy steel gear is manufactured with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear precision and low noise operation.Internal gear bore uses needle roller to obtain higher abrasion resistance and strength.

Product Description

Characteristics:
1.Hole output structure,easy installation.
2.Straight tooth drive ,single cantilever structure.simple design,economic price.
3.Working steady. Low noise..
4.Backlash 8-16 arcmin. Can suit most occasion.
5.The input connection specifications are complete and there are many choices.
6.Keyway can be opened in the force shaft.

Product Parameters

Specifications PFN60 PFN80 PFN90 PFN120 PFN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PFN60 PFN80 PFN90 PFN120 PFN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ TNT/ UPS/ EMS/ FEDEX

FAQ

1. who are we?
CZPT Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

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Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Spring Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 77/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:

  • High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
  • Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
  • Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
  • Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
  • Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
  • Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.

Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.

planetary gearbox

Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment

Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:

High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.

Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.

Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.

Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.

Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.

Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.

Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China wholesaler 3500 Rpm Electric Motor Transmission Reduction Planetary Gearbox   gearbox engineChina wholesaler 3500 Rpm Electric Motor Transmission Reduction Planetary Gearbox   gearbox engine
editor by CX 2024-05-09

China wholesaler Electric Motor Electrical Engine DC Worm Geared Motor Dcr7835 with Magnetic Steel Sheet High Torque for Nblender with Best Sales

Item Description


Expert Maker OF One-Phase Sequence MOTOR /Equipment MOTOR

Electricity,Velocity,Torque,Shaft ,Stator Lamination,Rotation And Installing Location 
can be customized in accordance to consumers requirements.

Item Description:

Remarks:

  1. The performances as earlier mentioned are just for reference only. We can alter our motor specifications in accordance to customer’s specifications.
  2. OEM & ODM are each accessible. Make sure you really feel totally free to make contact with us with your comprehensive needs .
  3. If inquire for quotation, please explain to voltage, draft, input electricity, air stream at minimum, so we could quote swiftly.

Element View:

Assembly Drawning:

Quick Introduction

HangZhou Xihu (West Lake) Dis. HangZhoua Electric CZPT Factory was established in 1997, it is situated in Xihu (West Lake) Dis. District of HangZhou, ZHangZhoug Province.We have about fifty,000 square meters of the developing and practically 300 employees. In addition, the transportation close to the manufacturing unit is really convenient, it is close to the TongSan Highway, and is just 8 kilometers absent from the HangZhou Airport.

Through several years of accumulation and growth, our manufacturing facility is now a expert manufacturer of solitary-section sequence motor and equipment reducer motor.The software of our item addresses numerous fields,it is mainly employed in house kitchen area appliances or electric resources, these kinds of as juicer, ice crusher, meat grinder, coffee bean grinder , lawn mower and so on.

Our factory has superior CZPT motor generation line, strong complex drive, best tests signifies, products can be made in accordance to intercontinental and domestic standards, but also according to client specifications or supplied samples, drawings and other particular style.Our work sticks to the basic principle of striving for existence by fantastic high quality. Our goods sell considerably all over the world.Our manufacturing unit will, and as usually, wholeheartedly serves wide aged and new consumers equally at property and abroad. We are searching forward to establishing business interactions with customers all above the globe.

FAQ:
Q1: Are you a trade firm or a manufacturer?
A1: HangZhou Xihu (West Lake) Dis. HangZhoua Motor Manufactory was recognized in 1997, we are a skilled
       manufacturer of single-period sequence motor and gear motor.
Q2: How about sample and charge?
A2: Our sample policy stipulates that buyers have to shell out for sample and specific price,but we could  
        return  the sample and convey payment based on certain order amount. You can specify the categorical               business you want that like DHL, or you can phone your courier to select up from our manufacturing unit.
Q3: What is your payment conditions?
Athree: 1. We acknowledge T/T, D/P, L/C at sight.
      2. 30% deposit in CZPT and 70% harmony prior to cargo.(Volume a lot more than 3000USD)
Qfour: How can we get in depth cost?
A4: Please offer us in depth information of the item,particular packaging requirements and purchasing  
         quantity.
Q5: Is it feasible to go to your manufacturing facility
Afive: Certain. But remember to kindly hold us posted a couple of days in advance. We need to have to check out our schedule to see if            we are obtainable then.
Qsix: How to assure punctual shipment for my buy?
Asix: We give priority to export orders and hold updating development from manufacturing to shipping and delivery.
Qseven: What about the soon after-income provider? 
A7: By means of e-mail, photos or visitor samples to verify the true cause of the problem. If there is really
         a product dilemma, we will redo with no cost.
Q8: What is your delivery day?
Aeight: The shipping and delivery day is about 20-30 days after obtaining your deposit,it relies upon on the amount you
       order. 

 

How to Increase Gear Motor Reliability

A gearmotor is a mechanical device utilized to transmit torque from a single location to an additional. As its name implies, it is made to rotate a single item relative to yet another. Its primary use is to transmit torque from a single point to yet another. The most widespread sorts of equipment motors are: worm, spur, and helical. Every of these has distinct capabilities and can be used for a variety of apps. Reliability is also an crucial issue to contemplate when deciding on a gearmotor.

Purposes of a equipment motor

In spite of its little dimensions, a gear motor has several applications. These incorporate large equipment lifts, healthcare facility beds, and electricity recliners. It is also discovered in several everyday items, this sort of as electromechanical clocks and cake mixers. Its flexibility enables it to generate a higher power from a little electrical motor. Here are some of its most common utilizes. You can also locate a equipment motor in many family appliances and automobiles.
Before choosing a gearmotor, take into account the requirements of the device you need to have to electricity. You need to take into account its dimension, fat, and ambient conditions, which include temperature regimes, noise ranges, and contaminating resources. You need to also get into account the envelope size, mounting approach, and orientation. Other concerns consist of the expected support existence, servicing scope, and management kind. The most ideal gearmotor for your specific software will be one that can take care of the load.
The motor and gearbox varieties can be blended and matched, based on the application. A three-stage asynchronous motor and a long term magnet synchronous servomotor are frequent options for these products. The kind of motor and gearbox mix you choose will determine the electrical power supply, the performance of the motor, and price. When you realize the software, it will be straightforward to integrate a gear motor into your program.
When employed in industrial programs, gear motors are powerful for reducing the velocity of rotating shafts. One particular 3rd of all industrial electric powered motor techniques use gearing to lessen output velocity. They can also preserve power, which rewards the personnel who operate them. In fact, industrial electric motor systems are dependable for practically one-tenth of the carbon dioxide emissions that are produced by fossil-fueled electricity crops. The good news is, performance and dependability are just two of the benefits of utilizing gear motors.
Motor

Varieties

Prior to selecting a gearmotor, it is important to understand its requirements. The important aspects to think about are the dimensions, bodyweight, and noise amount of the gearmotor. Additionally, the electricity, torque, and speed of the motor are important aspects. Specs are also critical for its operating surroundings, such as the temperature and the stage of ingress safety. Finally, it is crucial to figure out its duty cycle to make certain it will run properly. To select a appropriate gearmotor, seek the advice of the requirements of your application.
Some typical apps of gearmotors include packaging tools, conveyors, and material managing applications. They also occur with many rewards, which includes their ability to handle the two position and speed. This makes them ideal for applications in which speed and positioning are critical. Parallel-shaft gear models, for occasion, are commonly utilized in conveyors, material managing, and steel mills. They are also ready to operate in high-precision production. For these causes, they are the most popular type of gearmotor.
There are a few common varieties of gears. Helical gears have tooth that are inclined at ninety degrees to the axis of rotation, generating them a lot more effective. Helicoidal gears, meanwhile, have a decrease noise amount and are for that reason preferred for purposes necessitating substantial torque. Worm gears are preferred for apps the place torque and speed reduction are critical, and worm gears are suited for those situations. They also have positive aspects in excess of spur gears and worm gears.
The software of a equipment motor is practically limitless. From heavy device lifts to healthcare facility bed lifting mechanisms, gear motors make it attainable to use a modest rotor at a large velocity. Their lightweight development also makes it possible for them to shift hefty loads, such as cranes, but they do so slowly and gradually. Gear motors are an exceptional selection in programs where space is an concern. A handful of common purposes are discussed underneath. When picking a gear motor, bear in mind to decide on the greatest measurement and software for your wants.
Motor

Features

A gearmotor’s velocity is right proportional to the gear ratio. By dividing the enter velocity by the equipment ratio, the output pace can be established. Gear ratios earlier mentioned one particular minimize pace, whilst gear ratios underneath 1 boost pace. Effectiveness of a gearmotor is described as its potential to transfer energy by means of its gearbox. This efficiency factor requires into account losses from friction and slippage. Most gearmotor makers will provide this curve on request.
There are many elements that need to be regarded when choosing a gearmotor. Very first, the software must fulfill the desired pace and torque. Second, the output shaft have to rotate in the sought after direction. 3rd, the load have to be effectively matched to the gearmotor. And finally, the operating surroundings need to be deemed, including the ambient temperature and the amount of protection. These details will aid you find the ideal gearmotor. You can examine different sorts of gear motors on this website page and decide on the one that will meet up with your demands.
The micro-DC equipment motor is 1 of the most versatile kinds of geared motors. These motors are commonly employed in smart automobiles, robotics, logistics, and the smart town. Other purposes consist of precision instruments, private treatment equipment, and cameras. They are also typically located in higher-conclude automotives and are used in sensible cities. They also uncover use in numerous fields such as outside experience tools, photography equipment, and electronics. The positive aspects of micro-DC gear motors are numerous.
The primary perform of a equipment motor is to minimize the pace of a rotating shaft. Modest electric powered clocks, for instance, use a synchronous motor with a 1,two hundred-rpm output velocity to drive the hour, minute, and next arms. While the motor is modest, the power it exerts is massive, so it really is crucial to make sure that the motor just isn’t more than-driven. There is a substantial ratio in between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a variety of variables, including substance quality, machining precision, and operating circumstances. Gear failure is frequently a lot more critical than floor fatigue, and can compromise private protection. Dependability is also influenced by the conditions of set up, assembly, and usage. The subsequent sections give an overview of some crucial elements that influence gear motor trustworthiness. This report gives some guidelines to increase equipment motor trustworthiness.
First and foremost, make confident you are buying from a dependable provider. Gear motors are high-priced, and there is no standardization of the measurements. If a gear breaks, replacing it can just take a lot of time. In the long operate, dependability wins above anything at all. But this does not suggest that you can overlook the importance of gears – the quality of a gear motor is a lot more critical than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low in contrast to that of other varieties of electrical motors. This sort of motor is typically employed in money counters, printers, intelligent homes, and automation products. A DC gear motor is also commonly employed in computerized window machines, glass curtain walls, and banknote vending equipment. There are several benefits to utilizing a gear motor. Right here are a few of them. Read on to discover much more about them.
Speed administration is another reward of a gear motor. The motors tend to have significantly less use and tear than other motors, which signifies considerably less recurrent replacements. Moreover, numerous gear motors are easy to put in and need considerably less upkeep, which also assists decrease the all round price of ownership. Finally, since noise is a frequent concern for many digital OEMs, DC equipment motors are usually quieter than their counterparts. For these motives, they are typically used in industrial settings.
Yet another benefit of an electric equipment motor is its measurement and energy. They are normally created for 12V, 24V, and 48V voltages and 200-watt electricity. Their rated speed is 3000 rpm and their torque is .64 Nm. They are also far more trustworthy than their AC counterparts and are best for a lot of industrial applications. They have a higher ratio of a few to two, which helps make them best for a variety of apps.
A gear motor is an electric motor that is coupled with a equipment practice. It makes use of AC or DC energy, and is usually named a equipment reducer. The primary purpose of these equipment reducers is to multiply torque, although maintaining compact size and overall effectiveness. However, the performance of a equipment motor is also afflicted by ambient temperature and lubricants. If the equipment motor is set up in the mistaken spot, it could be ineffective and consequence in untimely failure of the device.

China wholesaler Electric Motor Electrical Engine DC Worm Geared Motor Dcr7835 with Magnetic Steel Sheet High Torque for Nblender     with Best SalesChina wholesaler Electric Motor Electrical Engine DC Worm Geared Motor Dcr7835 with Magnetic Steel Sheet High Torque for Nblender     with Best Sales