China Supplier AB115 2stage Series 2stage Transmission Precision Planetary Reducer Gearbox for Motor, 1.75kW Lowes Air Compressor
Product Description
The AB115 2stage Series Transmission Precision Planetary Reducer Gearbox is a high-quality gearbox designed for motors and air compressors. It offers a wide range of ratios, from 3:1 to 10,000:1, and has a low backlash of up to 3 arcmin. With a maximum output torque of 6000N.m, it is suitable for various industrial applications. The gearbox is designed with an inclined tooth output shaft and features double support of deep groove ball bearings, ensuring smooth and efficient operation.
AB Core Feature
Structural Feature
The reducer output planetary frame of the AB115 gearbox adopts an integrated nut design, which eliminates axial clearance and enhances torsional rigidity. The front and back tapered roller bearings are evenly distributed, creating a super integrated structure that offers exceptional radial and axial bearing capacity. The use of high-quality 40Cr steel for the gear ring, planetary frame, and input shaft ensures superior strength, rigidity, and toughness.
Gear Characteristics
The AB115 gearbox features real hard tooth surface helical gears made of 20CrMnTi alloy steel. The gears undergo a carburizing and grinding process to achieve a hardness of up to HRC62. Compared to ordinary steel gears, the AB115 gearbox offers higher hardness, rigidity, toughness, and wear resistance. The gear shape is optimized using 3DSimulation technology to reduce gear meshing noise and increase the gear train’s lifespan.
Application Characteristics
The AB115 gearbox is designed with a long span tapered roller bearing arrangement, providing excellent radial and axial bearing capacity and high rigidity. It is suitable for high precision applications, frequent start-stop operations, and load changes. Its outstanding performance makes it an ideal choice for various industrial applications.
Installation Instructions
Precision Planetary Reducer – About Installation
For detailed installation instructions, please refer to the provided manual. It is important to follow the recommended procedures to ensure proper installation and optimal performance of the AB115 gearbox.
For more information about the AB115 2stage Series Transmission Precision Planetary Reducer Gearbox and our other product offerings, please visit our website. Our company specializes in supplying various industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We are committed to delivering high-quality products, competitive prices, and excellent customer service. Customization of drawings and samples is also available to meet our customers’ specific requirements.
Frequently Asked Questions (FAQs)
1. What is the ratio range of the AB115 2stage Series Transmission Precision Planetary Reducer Gearbox?
The AB115 gearbox offers a ratio range from 3:1 to 10,000:1, providing flexibility for various applications.
2. What is the maximum output torque of the AB115 gearbox?
The AB115 gearbox can handle a maximum output torque of 6000N.m, making it suitable for demanding industrial tasks.
3. How is the gear quality ensured in the AB115 gearbox?
The AB115 gearbox features real hard tooth surface helical gears made of high-quality 20CrMnTi alloy steel. These gears undergo a carburizing and grinding process to achieve a hardness of up to HRC62, ensuring superior quality and durability.
4. Can the AB115 gearbox handle frequent start-stop operations?
Yes, the AB115 gearbox is designed to handle frequent start-stop operations and load changes effectively. Its robust construction and high precision make it reliable in demanding industrial environments.
5. Does your company offer customization options for the AB115 gearbox?
Yes, we welcome customization requests for the AB115 gearbox. Our company is committed to meeting our customers’ specific requirements by offering customized drawings and samples.
All the content of this page is from the Internet and is only meant for reference purposes for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier.
Performance Characteristics of Planetary Gearbox
- High torque transmission capabilities: Planetary gearboxes offer excellent torque transmission due to their design.
- High precision and efficiency: The arrangement of gears in a planetary gearbox allows for efficient power transmission with minimal loss.
- Compact and lightweight: Planetary gearboxes have a compact design and are lightweight, making them suitable for various applications.
- Low backlash: Planetary gearboxes have low backlash, ensuring precise movement and positioning.
- Ability to handle high speeds: Planetary gearboxes can handle high input and output speeds, making them versatile for different applications.
Types and Characteristics of Planetary Gearbox
There are several types of planetary gearboxes, each with its own unique characteristics:
- Inline Planetary Gearbox: This type of gearbox has a coaxial input and output shaft, making it suitable for applications where space is limited.
- Right Angle Planetary Gearbox: This gearbox has a right angle input and output shaft arrangement, allowing for flexibility in design and installation.
- Orthogonal Shaft Planetary Gearbox: With its orthogonal input and output shafts, this gearbox provides efficient power transmission in a compact design.
Advantages of Planetary Gearbox Made of Different Materials
Planetary gearboxes can be made of various materials, each offering its own advantages:
- Steel Planetary Gearbox: Steel gearboxes are known for their high strength and durability, making them suitable for heavy-duty applications.
- Aluminum Planetary Gearbox: Aluminum gearboxes are lightweight and provide good resistance to corrosion, making them ideal for applications where weight is a concern.
- Composite Planetary Gearbox: Composite gearboxes offer a combination of strength and light weight, making them suitable for applications where both factors are important.
Application of Planetary Gearbox
The versatility of planetary gearboxes allows them to be used in various fields:
- Automotive: Planetary gearboxes are used in automotive transmissions for efficient power transmission.
- Aerospace: Planetary gearboxes are utilized in aerospace applications for their high precision and reliability.
- Industrial Robotics: Planetary gearboxes are commonly found in industrial robots, providing accurate movement and positioning.
- Wind Turbines: Planetary gearboxes are used in wind turbines to convert the low-speed rotation of the blades into high-speed rotation of the generator.
- Medical Equipment: Planetary gearboxes play a crucial role in medical equipment, ensuring precise and reliable operation.
Future Development Trends and Opportunities
Planetary gearbox products have a promising future with the following development trends and opportunities:
- Increased demand for automation in various industries will drive the need for advanced planetary gearboxes.
- The growing renewable energy sector will create opportunities for planetary gearboxes in wind turbines and solar power systems.
- Advancements in material technology will lead to the development of more efficient and lightweight planetary gearboxes.
Choosing a Suitable Planetary Gearbox
When selecting a planetary gearbox, consider the following aspects:
- Load Requirements: Determine the torque and speed requirements of your application to choose a gearbox that can handle the load.
- Ratio Selection: Select a gearbox with the appropriate gear ratio to achieve the desired output speed.
- Type of Gearbox: Choose the type of planetary gearbox that best suits your space and design requirements.
- Environmental Factors: Consider factors such as temperature, humidity, and contamination to ensure the gearbox can withstand the operating conditions.
- Maintenance and Durability: Evaluate the maintenance requirements and expected durability of the gearbox to ensure long-term reliability.
In summary, planetary gearboxes offer high torque transmission capabilities, high precision and efficiency, compact design, low backlash, and the ability to handle high speeds. There are different types of planetary gearboxes, each with its own characteristics. The choice of material in the gearbox affects its strength, weight, and corrosion resistance. Planetary gearboxes find applications in automotive, aerospace, industrial robotics, wind turbines, and medical equipment. The future of planetary gearbox products is promising, with opportunities in automation, renewable energy, and material advancements. When selecting a gearbox, consider load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability.
Author: Dream