China OEM Zoolern Free Fall Winches Zhp Planetary Gearbox
Elite free fall winches consist of integrated winch gearboxes and a free fall brake. The winch gearbox is based on a modular system.
Key Features
- Rope pull forces on the drum from 30 KN to 700 KN
- Rope speed up to 1,400 m/min
- Excellent load control
- Rope lengths > 1,500 m
- Gear ratios from 20 to 200 (as a standard)
- Complete winch systems with motor available
Applications
- Marine: Ship crane, mobile harbour crane, heavy duty crane, shipyard cranes, handling equipment
- Construction machine: Cable excavator, drilling rig, crane
Product Specifications
| 1 | Materials | All torque-bearing gearbox components are made of top-quality casehardened and tempered steels. |
| 2 | Gearbox structure | All sun gears and planet wheels are case-hardened and ground. The ring gears are made of high-strength tempered steel, which is also used for the forged planetary supports. Well thought-out construction principles ensure an even load distribution of the individual stages and therefore a high performance density. In addition, the gearboxes are characterised by an integral design optimised to reduce the number of components to a minimum, thereby also minimising the number of sealing points. |
| 3 | Bearings | All rotation parts run on rotation element bearings. Ball bearings are used to support the input gearing, cylindrical Roller Bearings for the planet wheels, and tapered Roller Bearings are used on the output gearing. |
| 4 | Seals | Travel drives and winch drives use floating oil seals, slewing drives use rotating glyd ring seals. |
In conclusion, our company supplies various industrial products such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. We pride ourselves on delivering high-quality products, competitive prices, and excellent service. We welcome customizations based on drawings and samples.
Frequently Asked Questions
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What are the key features of the Zoolern Free Fall Winches Zhp Planetary Gearbox?
The key features of the Zoolern Free Fall Winches Zhp Planetary Gearbox include rope pull forces ranging from 30 KN to 700 KN, rope speed up to 1,400 m/min, excellent load control, rope lengths exceeding 1,500 m, gear ratios from 20 to 200 (as a standard), and availability of complete winch systems with motors.
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What applications can the Zoolern Free Fall Winches Zhp Planetary Gearbox be used in?
The Zoolern Free Fall Winches Zhp Planetary Gearbox is suitable for various applications including marine uses such as ship cranes, mobile harbour cranes, heavy-duty cranes, shipyard cranes, and handling equipment. It is also suitable for construction machines like cable excavators, drilling rigs, and cranes.
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What materials are used in the Zoolern Free Fall Winches Zhp Planetary Gearbox?
The Zoolern Free Fall Winches Zhp Planetary Gearbox is made of top-quality casehardened and tempered steels for all torque-bearing gearbox components.
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What is the gearbox structure of the Zoolern Free Fall Winches Zhp Planetary Gearbox?
The gearbox structure of the Zoolern Free Fall Winches Zhp Planetary Gearbox includes case-hardened and ground sun gears and planet wheels. The ring gears are made of high-strength tempered steel, which is also used for the forged planetary supports. The design ensures an even load distribution and high performance density.
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What types of bearings are used in the Zoolern Free Fall Winches Zhp Planetary Gearbox?
The Zoolern Free Fall Winches Zhp Planetary Gearbox uses rotation element bearings. Ball bearings support the input gearing, cylindrical roller bearings are used for the planet wheels, and tapered roller bearings are used on the output gearing.
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Performance Characteristics of Planetary Gearbox
- High torque transmission capabilities: Planetary gearboxes offer excellent torque transmission due to their design.
- High precision and efficiency: The arrangement of gears in a planetary gearbox allows for efficient power transmission with minimal loss.
- Compact and lightweight: Planetary gearboxes have a compact design and are lightweight, making them suitable for various applications.
- Low backlash: Planetary gearboxes have low backlash, ensuring precise movement and positioning.
- Ability to handle high speeds: Planetary gearboxes can handle high input and output speeds, making them versatile for different applications.
Types and Characteristics of Planetary Gearbox
There are several types of planetary gearboxes, each with its own unique characteristics:
- Inline Planetary Gearbox: This type of gearbox has a coaxial input and output shaft, making it suitable for applications where space is limited.
- Right Angle Planetary Gearbox: This gearbox has a right angle input and output shaft arrangement, allowing for flexibility in design and installation.
- Orthogonal Shaft Planetary Gearbox: With its orthogonal input and output shafts, this gearbox provides efficient power transmission in a compact design.
Advantages of Planetary Gearbox Made of Different Materials
Planetary gearboxes can be made of various materials, each offering its own advantages:
- Steel Planetary Gearbox: Steel gearboxes are known for their high strength and durability, making them suitable for heavy-duty applications.
- Aluminum Planetary Gearbox: Aluminum gearboxes are lightweight and provide good resistance to corrosion, making them ideal for applications where weight is a concern.
- Composite Planetary Gearbox: Composite gearboxes offer a combination of strength and light weight, making them suitable for applications where both factors are important.
Application of Planetary Gearbox
The versatility of planetary gearboxes allows them to be used in various fields:
- Automotive: Planetary gearboxes are used in automotive transmissions for efficient power transmission.
- Aerospace: Planetary gearboxes are utilized in aerospace applications for their high precision and reliability.
- Industrial Robotics: Planetary gearboxes are commonly found in industrial robots, providing accurate movement and positioning.
- Wind Turbines: Planetary gearboxes are used in wind turbines to convert the low-speed rotation of the blades into high-speed rotation of the generator.
- Medical Equipment: Planetary gearboxes play a crucial role in medical equipment, ensuring precise and reliable operation.
Future Development Trends and Opportunities
Planetary gearbox products have a promising future with the following development trends and opportunities:
- Increased demand for automation in various industries will drive the need for advanced planetary gearboxes.
- The growing renewable energy sector will create opportunities for planetary gearboxes in wind turbines and solar power systems.
- Advancements in material technology will lead to the development of more efficient and lightweight planetary gearboxes.
Choosing a Suitable Planetary Gearbox
When selecting a planetary gearbox, consider the following aspects:
- Load Requirements: Determine the torque and speed requirements of your application to choose a gearbox that can handle the load.
- Ratio Selection: Select a gearbox with the appropriate gear ratio to achieve the desired output speed.
- Type of Gearbox: Choose the type of planetary gearbox that best suits your space and design requirements.
- Environmental Factors: Consider factors such as temperature, humidity, and contamination to ensure the gearbox can withstand the operating conditions.
- Maintenance and Durability: Evaluate the maintenance requirements and expected durability of the gearbox to ensure long-term reliability.
In summary, planetary gearboxes offer high torque transmission capabilities, high precision and efficiency, compact design, low backlash, and the ability to handle high speeds. There are different types of planetary gearboxes, each with its own characteristics. The choice of material in the gearbox affects its strength, weight, and corrosion resistance. Planetary gearboxes find applications in automotive, aerospace, industrial robotics, wind turbines, and medical equipment. The future of planetary gearbox products is promising, with opportunities in automation, renewable energy, and material advancements. When selecting a gearbox, consider load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability.
Author: Dream