High-Quality Heavy Duty Servo Planetary Reducer Gearbox – China Hot Selling Newstart HS295
The China Hot Selling Newstart HS295 Heavy Duty Servo Planetary Reducer Gearbox is an excellent choice for those in need of a high-quality and efficient gearbox. This product is suitable for use with servo motors, stepper motors, AC motors, DC motors, hydraulic motors, and air compressors for cars. Our product features high efficiency and low noise and is recommended and customizable for size, speed ratio, and performance.
Structural Features
The reducer output planetary frame adopts an integrated nut design to eliminate axial clearance. The front and back tapered roller bearings have a large span distribution, forming a super integrated structure that ensures torsional rigidity. The product has a super strong radial bearing capacity and axial bearing capacity, using a processing process that ensures high coaxiality. The gear ring of the reducer adopts an integral structure design. The reducer gear ring, planetary frame, and input shaft are made of 40Cr high-quality structural steel through hot forging processes. This results in higher material density, strength, rigidity, and toughness compared to casting boxes and round steel.
Gear Characteristics
The reducer features a real hard face spur gear, with gear material made of 20CrMnTi high-quality alloy steel. After carburizing and grinding process, the hardness of the gear reaches HRC62. This is higher compared to ordinary steel. The 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, and wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction, and follow the trimming, respectively, to reduce the noise of gear meshing and increase the service life of the gear train.
Application Characteristics
The long span tapered roller bearing arrangement output integral planetary architecture gives the product strong radial bearing capacity, excellent axial bearing capacity, and high rigidity. The product is suitable for high precision applications, frequent start-stop, and load changes.
Installation Instructions
Installation of the China Hot Selling Newstart HS295 Heavy Duty Servo Planetary Reducer Gearbox is simple and straightforward. Please refer to the instruction manual for details.
Other Industrial Products Offered by Our Company
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc. We offer high-quality products at preferential prices and considerate services. Customers are welcome to customize drawings and samples.
Frequently Asked Questions (FAQs)
1. What type of motors is the China Hot Selling Newstart HS295 Heavy Duty Servo Planetary Reducer Gearbox compatible with?
The China Hot Selling Newstart HS295 Heavy Duty Servo Planetary Reducer Gearbox is compatible with servo motors, stepper motors, AC motors, DC motors, hydraulic motors, and air compressors for cars.
2. What are the gear characteristics of the reducer?
The reducer features a real hard face spur gear, with gear material made of 20CrMnTi high-quality alloy steel. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction, and follow the trimming, respectively, to reduce the noise of gear meshing and increase the service life of the gear train.
3. What is the installation process for the China Hot Selling Newstart HS295 Heavy Duty Servo Planetary Reducer Gearbox?
The installation process for the China Hot Selling Newstart HS295 Heavy Duty Servo Planetary Reducer Gearbox is simple and straightforward. Please refer to the instruction manual for details.
4. What are the structural features of the reducer?
The reducer output planetary frame adopts an integrated nut design to eliminate axial clearance. The front and back tapered roller bearings have a large span distribution, forming a super integrated structure that ensures torsional rigidity. The product has a super strong radial bearing capacity and axial bearing capacity, using a processing process that ensures high coaxiality. The gear ring of the reducer adopts an integral structure design. The reducer gear ring, planetary frame, and input shaft are made of 40Cr high-quality structural steel through hot forging processes. This results in higher material density, strength, rigidity, and toughness compared to casting boxes and round steel.
5. What other industrial products are offered by your company?
Our company mainly supplies various products for industrial use, such as agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, etc.
All the content of this page is from the Internet and is only meant for reference purposes for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier.
Performance Characteristics of Planetary Gearbox
- High torque transmission capabilities: Planetary gearboxes offer excellent torque transmission due to their design.
- High precision and efficiency: The arrangement of gears in a planetary gearbox allows for efficient power transmission with minimal loss.
- Compact and lightweight: Planetary gearboxes have a compact design and are lightweight, making them suitable for various applications.
- Low backlash: Planetary gearboxes have low backlash, ensuring precise movement and positioning.
- Ability to handle high speeds: Planetary gearboxes can handle high input and output speeds, making them versatile for different applications.
Types and Characteristics of Planetary Gearbox
There are several types of planetary gearboxes, each with its own unique characteristics:
- Inline Planetary Gearbox: This type of gearbox has a coaxial input and output shaft, making it suitable for applications where space is limited.
- Right Angle Planetary Gearbox: This gearbox has a right angle input and output shaft arrangement, allowing for flexibility in design and installation.
- Orthogonal Shaft Planetary Gearbox: With its orthogonal input and output shafts, this gearbox provides efficient power transmission in a compact design.
Advantages of Planetary Gearbox Made of Different Materials
Planetary gearboxes can be made of various materials, each offering its own advantages:
- Steel Planetary Gearbox: Steel gearboxes are known for their high strength and durability, making them suitable for heavy-duty applications.
- Aluminum Planetary Gearbox: Aluminum gearboxes are lightweight and provide good resistance to corrosion, making them ideal for applications where weight is a concern.
- Composite Planetary Gearbox: Composite gearboxes offer a combination of strength and light weight, making them suitable for applications where both factors are important.
Application of Planetary Gearbox
The versatility of planetary gearboxes allows them to be used in various fields:
- Automotive: Planetary gearboxes are used in automotive transmissions for efficient power transmission.
- Aerospace: Planetary gearboxes are utilized in aerospace applications for their high precision and reliability.
- Industrial Robotics: Planetary gearboxes are commonly found in industrial robots, providing accurate movement and positioning.
- Wind Turbines: Planetary gearboxes are used in wind turbines to convert the low-speed rotation of the blades into high-speed rotation of the generator.
- Medical Equipment: Planetary gearboxes play a crucial role in medical equipment, ensuring precise and reliable operation.
Future Development Trends and Opportunities
Planetary gearbox products have a promising future with the following development trends and opportunities:
- Increased demand for automation in various industries will drive the need for advanced planetary gearboxes.
- The growing renewable energy sector will create opportunities for planetary gearboxes in wind turbines and solar power systems.
- Advancements in material technology will lead to the development of more efficient and lightweight planetary gearboxes.
Choosing a Suitable Planetary Gearbox
When selecting a planetary gearbox, consider the following aspects:
- Load Requirements: Determine the torque and speed requirements of your application to choose a gearbox that can handle the load.
- Ratio Selection: Select a gearbox with the appropriate gear ratio to achieve the desired output speed.
- Type of Gearbox: Choose the type of planetary gearbox that best suits your space and design requirements.
- Environmental Factors: Consider factors such as temperature, humidity, and contamination to ensure the gearbox can withstand the operating conditions.
- Maintenance and Durability: Evaluate the maintenance requirements and expected durability of the gearbox to ensure long-term reliability.
In summary, planetary gearboxes offer high torque transmission capabilities, high precision and efficiency, compact design, low backlash, and the ability to handle high speeds. There are different types of planetary gearboxes, each with its own characteristics. The choice of material in the gearbox affects its strength, weight, and corrosion resistance. Planetary gearboxes find applications in automotive, aerospace, industrial robotics, wind turbines, and medical equipment. The future of planetary gearbox products is promising, with opportunities in automation, renewable energy, and material advancements. When selecting a gearbox, consider load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability.
Author: Dream