China Good quality Rr105 Planetary Gearboxes for Industrial Equipment and Mobile Applications gearbox adjustment

Product Description

Product Description

ZHangZhoug New CZPT Hydraulic Co., Ltd. is a professional manufacturer of planetary reducers/gearbox. At present,we developed tens of thousands specifications of the planetary reducer/gearbox, travel drive,swing drive and winch drive.The ratio range is 3.3~9000, and the output torque range is 500~1200000N.m. The installation, dimensions and performance parameters of the reducer are exactly the same as famous European brands, which can be perfectly replaced and interchanged.

Details as follows:
BONFIGLIOLI (300 series, 700C series, 700T series, 600W series)
BREVINI (EM, ED, ET, EQ, EC, PD, PDA, CTD, CTU, SL types)
DINAMIC OIL (types RE, GB, RA, GBA)
REGGIANA RIDUTTORI (RR, RA type)
COMER (PG, PGA, PGR, PGW types)
REXROTH (GFT, GFT-W, GFB type)
ROSSI (R2E, R3E, R4E, RCE, RC2E, RC3E, MR2E, MR3E, MR4E, MRCE, MRC2E, MRC3E)
ZOLLERN (ZHP3.13, ZHP3.15, ZHP3.19, ZHP3.20, ZHP3.22, ZHP3.24, ZHP3.25, ZHP3.26, ZHP3.27, ZHP3.29, ZHP3.31, ZHP3.32)
FAIRFIELD, AUBURN GEAR, OMNI GEAR, O&K, etc. Therefore,our planetary reducer/gearbox can be used to replace the gearboxes of these brands.

Product Parameters

 

Bonfiglioli Dinamic oil Brevini RR
300 RE110 EM1571 ED1571 ET2571 RR65/105
301 RE210 EM1030 ED1030 ET2030 RR110/210
303 RE240 ED2030 ET3030 EQ4030 RR310
304 RE310 ED2040 ET3040 EQ4040 RR510
305 RE510 EM1045 ED2045 ET3045 RR510/710
306 RE810 EM1046 ED2046 ET3046 RR810
EM1065 ED2065 ET3065
307 RE1571 EM1090 ED2090 ET3090 RR1571
RE1520
309 RE1520 ED2150 ET3150 EQ4150 RR1700
310 RE2520 ED2250 ET3250 EQ4250 RR2700
ED2320 ET3320 EQ4320
311 RE3510 SL3001,SL3002,SL3003,SL3004 RR4000
313 RE3511,RE3512,RE3513,RE3514 SL4001,SL4002,SL4003,SL4004 RR5000/RR5200
315 RE6520 SL6001,SL6002,SL6003,SL6004   SL8501,SL8502,SL8503 RR6500
316 GB11000 SL12001,SL12002,SL12003,SL12004 RR8000
317 GB18000,GB21000, SL18001,SL18002,SL18003 RR10000
318 GB26000 SL25001,SL25002,SL25003,SL25004    RR15000
319 GB53000,GB53000 SL35001,SL35002,SL35003,SL35004    RR20000
320      
321 GB61000    

 

300 Series Planetary Geabox Parameter

 

  Model    

    Rated Output Torque  

(N.m)

Max.Power

(KW)

Max.Input Speed

(rpm)

Ratio
   
301 1750 30 3000 3.4-2700 7-700
303 2500 40 3000 3.6-2800 9-800
305 5000 60 3000 3.6-2800 9-800
306 8500 75 2500 3.6-2900 9-800
307 12500 100 2500 3.4-2400 13-700
309 18500 130

2500

3.4-2400 13-700
310 25000 150 2000 4-2500 40-900
311 35000 180 2000 4-2100 18-800
313 50000 200 2000 4-2200 18-800
315 80000 250 1500 4-1800 70-900
316 105000 270 1500 4.4-1200 50-600
317 150000 300 1000 4-1900 70-900
318 200000 340 1000 4.4-1100 200-700
319 30000 380 500 4.8-1400 300-800

Certifications

Packaging & Shipping

Company Profile

Our Advantages

 

Accessories for 300 Series

FAQ

1.Q:ls your company a trader or manufacturer?
A:We are the manufacturer.
2.Q:Can you supply customize service?
A:Yes,we can customize the undercarriage according to you demand And OEM is also available.
3..Q: How’s your products?
A:We have professional engineers and experienced team.And with many years experience in this field,our product are wildly welcomed by many customers

4.. Q:How’s your price?
A:Our price is based on the quality, we give the competitive price to every customer! Here you can own Europe quality on Chinese price

5.. Q:How’s your after-sale service?
A:we can give you 1 years after sales warranty, and any quality problem caused by manufacturing defects can be unconditionally interchanged into a new one.

6:Q What’s your MOQ?
A: 1 set
7. Q:How to place order?
A:ln order to recommend a suitable drawing and quotation to you,we need to know:
1.Complete model no.
2.Output shaft form
3.Matching motor no.
4.Ratio
5.With or without brake 
 

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Application: Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Customization:
Available

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Customized Request

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Shipping Cost:

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:

  • High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
  • Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
  • Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
  • Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
  • Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
  • Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.

Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.

planetary gearbox

The Role of Lubrication and Cooling in Maintaining Planetary Gearbox Performance

Lubrication and cooling are essential factors in ensuring the optimal performance and longevity of planetary gearboxes. Here’s how they play a crucial role:

Lubrication: Proper lubrication is vital for reducing friction and wear between gear teeth and other moving components within the gearbox. It forms a protective layer that prevents metal-to-metal contact and minimizes heat generation. The lubricant also helps dissipate heat and contaminants, ensuring a smoother and quieter operation.

Using the right type of lubricant and maintaining the proper lubrication level are essential. Over time, lubricants may degrade due to factors like temperature, load, and operating conditions. Regular lubricant analysis and replacement help maintain optimal gearbox performance.

Cooling: Planetary gearboxes can generate significant heat during operation due to friction and power transmission. Excessive heat can lead to lubricant breakdown, reduced efficiency, and premature wear. Cooling mechanisms, such as cooling fans, fins, or external cooling systems, help dissipate heat and maintain a stable operating temperature.

Efficient cooling prevents overheating and ensures consistent lubricant properties, extending the life of the gearbox components. It’s particularly important in applications with high-speed or high-torque requirements.

Overall, proper lubrication and cooling practices are essential to prevent excessive wear, maintain efficient power transmission, and prolong the service life of planetary gearboxes. Regular maintenance and monitoring of lubrication quality and cooling effectiveness are key to ensuring the continued performance of these gearboxes.

planetary gearbox

Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes

Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:

1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.

2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.

3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.

4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.

5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.

6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.

7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.

8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.

By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.

China Good quality Rr105 Planetary Gearboxes for Industrial Equipment and Mobile Applications   gearbox adjustment	China Good quality Rr105 Planetary Gearboxes for Industrial Equipment and Mobile Applications   gearbox adjustment
editor by CX 2024-01-09