
The Ultimate Guide to High Torque Inline Planetary Gearboxes for Machining Equipment
Introduction
Are you tired of unreliable gearboxes that break down under heavy-duty applications? Look no further than our high torque inline planetary gearboxes, equivalent to Bonfiglioli, Brevini, and CHINAMFG Riduttor.
Our N series of planetary reducers are designed for industrial and heavy-duty applications, featuring compact size, low noise, excellent reliability, and long life. Available in in-line or right-angle configurations with male and female shaft options, our gearboxes can withstand strong radial or axial loads on the output shaft.
Using qualified spare parts like nodular cast iron for housing material and heavy-duty bearings on the low-speed shaft, we ensure the highest quality and durability for our planetary reducers. With 16 models for different torque ranges and a wide selection of high-speed designs, our gearboxes are suitable for a variety of applications.
Advantages of Our Foot Mounted High Torque Planetary Gearboxes
- Comprehensive range of N series for industrial applications
- Low-speed shaft designs: cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
- Rigid and precise nodular cast iron casing
- Low noise running and high manufacturing quality standard
- High and reliable performance, load capacity, and low-speed shaft bearing
Technical Specification
Our foot mounted high torque planetary gearbox offers the following technical specifications:
| Ratio | 3.15:1 to 9 Nm | Input | IEC Flange |
| Mechanical rating (n1 = 1500 min-1) | up to 200kW | Electric motor | |
| Gear ratios | 12.67 … 50.9 | Solid input shaft with or without fan cooling – inch or metric dims. | |
| Gear unit versions | In line | Applicable AC motors | Integral motors and brake motors |
| IEC-normalized motors and brake motors | |||
| Mounting type | Foot | Single and dual speed motors | |
| Flange mounted | Main brake features | DC and AC supply | |
| Torque-arm | Faster brake reaction through electronically controlled rectifier | ||
| Output shaft options | Solid shaft | Main motor options | Thermistors and thermostat sensors |
| Splined shaft | Independent forced cooling | ||
| Female splined shaft | Line driver and push-pull incremental encoder | ||
| Hollow shaft with shrink disc |
Shipping
We offer various shipping options to meet your specific needs, including sea shipping, air transportation/express, or truck transportation.
Our Services
At our DNV-ISO 9001 and SGS-certified company, we prioritize top-quality service. Our CHINAMFG planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox, and other products are customized to fit your application and meet your needs. We are dedicated to providing high-quality products, preferential prices, and considerate services.
FAQs
- What are the key features of your foot mounted high torque planetary gearbox?
- Are your gearboxes suitable for heavy-duty applications?
- What is the range of torque and gear ratios offered by your gearboxes?
- What are the mounting options for your gearboxes?
- What are the shipping options available for your products?
All the content of this page is from the Internet and is only meant for reference purposes for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks mentioned in the content. Our replacement parts are designed to perfectly adapt to the original spare parts. If you need to buy original spare parts, please contact the original factory or supplier.
Performance Characteristics of Planetary Gearbox
- High torque transmission capabilities: Planetary gearboxes offer excellent torque transmission due to their design.
- High precision and efficiency: The arrangement of gears in a planetary gearbox allows for efficient power transmission with minimal loss.
- Compact and lightweight: Planetary gearboxes have a compact design and are lightweight, making them suitable for various applications.
- Low backlash: Planetary gearboxes have low backlash, ensuring precise movement and positioning.
- Ability to handle high speeds: Planetary gearboxes can handle high input and output speeds, making them versatile for different applications.
Types and Characteristics of Planetary Gearbox
There are several types of planetary gearboxes, each with its own unique characteristics:
- Inline Planetary Gearbox: This type of gearbox has a coaxial input and output shaft, making it suitable for applications where space is limited.
- Right Angle Planetary Gearbox: This gearbox has a right angle input and output shaft arrangement, allowing for flexibility in design and installation.
- Orthogonal Shaft Planetary Gearbox: With its orthogonal input and output shafts, this gearbox provides efficient power transmission in a compact design.
Advantages of Planetary Gearbox Made of Different Materials
Planetary gearboxes can be made of various materials, each offering its own advantages:
- Steel Planetary Gearbox: Steel gearboxes are known for their high strength and durability, making them suitable for heavy-duty applications.
- Aluminum Planetary Gearbox: Aluminum gearboxes are lightweight and provide good resistance to corrosion, making them ideal for applications where weight is a concern.
- Composite Planetary Gearbox: Composite gearboxes offer a combination of strength and light weight, making them suitable for applications where both factors are important.
Application of Planetary Gearbox
The versatility of planetary gearboxes allows them to be used in various fields:
- Automotive: Planetary gearboxes are used in automotive transmissions for efficient power transmission.
- Aerospace: Planetary gearboxes are utilized in aerospace applications for their high precision and reliability.
- Industrial Robotics: Planetary gearboxes are commonly found in industrial robots, providing accurate movement and positioning.
- Wind Turbines: Planetary gearboxes are used in wind turbines to convert the low-speed rotation of the blades into high-speed rotation of the generator.
- Medical Equipment: Planetary gearboxes play a crucial role in medical equipment, ensuring precise and reliable operation.
Future Development Trends and Opportunities
Planetary gearbox products have a promising future with the following development trends and opportunities:
- Increased demand for automation in various industries will drive the need for advanced planetary gearboxes.
- The growing renewable energy sector will create opportunities for planetary gearboxes in wind turbines and solar power systems.
- Advancements in material technology will lead to the development of more efficient and lightweight planetary gearboxes.
Choosing a Suitable Planetary Gearbox
When selecting a planetary gearbox, consider the following aspects:
- Load Requirements: Determine the torque and speed requirements of your application to choose a gearbox that can handle the load.
- Ratio Selection: Select a gearbox with the appropriate gear ratio to achieve the desired output speed.
- Type of Gearbox: Choose the type of planetary gearbox that best suits your space and design requirements.
- Environmental Factors: Consider factors such as temperature, humidity, and contamination to ensure the gearbox can withstand the operating conditions.
- Maintenance and Durability: Evaluate the maintenance requirements and expected durability of the gearbox to ensure long-term reliability.
In summary, planetary gearboxes offer high torque transmission capabilities, high precision and efficiency, compact design, low backlash, and the ability to handle high speeds. There are different types of planetary gearboxes, each with its own characteristics. The choice of material in the gearbox affects its strength, weight, and corrosion resistance. Planetary gearboxes find applications in automotive, aerospace, industrial robotics, wind turbines, and medical equipment. The future of planetary gearbox products is promising, with opportunities in automation, renewable energy, and material advancements. When selecting a gearbox, consider load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability.
Author: Dream