China best NEMA34 Electric Motor with Planetary Reduction Gearbox with CE ISO RoHS Certification sequential gearbox

Product Description

 NEMA34 Electric Motor with Planetary Reduction Gearbox with CE ISO RoHS Certification

 Electrical Specification:

Model No.

Step Angle

Motor Length

Current
/Phase

Resistance
/Phase

Holding Torque
 

( °)

(L)mm

A

Ω

N.m

JK86HS68-3004

1.8

68

3.0

1.2

3.5

JK86HS68-3004

1.8

68

2.8

1.4

2.4

JK86HS78-5504

1.8

78

5.5

0.46

4.6

JK86HS78-4208

1.8

78

4.2

0.75

4.6

JK86HS115-6004

1.8

115

6.0

0.6

8.7

JK86HS115-4208

1.8

115

4.2

0.9

8.7

JK86HS155-6204

1.8

155

6.2

0.75

12.2

JK86HS155-4208

1.8

155

4.2

1.25

12.2


     HangZhou CZPT CO.,LTD
(HangZhou Jingkong Motor&Electric Appliance Co.,Ltd)is an ISO9001 Professional manufacturer. Was established in 2011 year. We are a professional manufacturer in HangZhou city, China. Production Capacity exceeds more than 1million motors per year.
       Our Company offers 3 major series of products: Hybrid Stepper motors, Brushless Dc motor and Dc Brush motor. We are always continues develop new type models.We are also have several joint venture companies who specialized in the production of AC servo motor, PM stepper motors, Spindlemotor and Motor drivers. We export our motors to more than 30 countries Such as United States, Germany, Russia, Turkey, Brazil and so on.
        Jkongmotor sold to major manufacturing Companies for Industry of automation, medical and health care equipment, 3d printermachines, packing devices, Information Technology, household appliance products.
        We have an Engineering team with many years of experience in application Engineering, design Engineering with the latest advances equipment. Our Engineering Staff provides the finest quality product with service after the product is delivered to our Customers.

FAQ:

Q1: Are you a trading company or a manufacturer?
A1: We are a manufacturer with 8 years of professional production experience.

 

Q2: Do you provide OEM  or ODM service?
A2: Yes, CZPT company warmly welcome OEM or ODM corporrations and other companies to establish long-term cooperation with us.

 

Q3: What’s the MOQ?
A3: 3 units.

 

Q4:Where is your loading port?
A5:Building A2,Hutan Industrial Zone,Xihu (West Lake) Dis.n District, Chagnzhou,China.

 

Q5: Are your delivery dates on time?
A5: Yes of course.We have our own factory so can ensure timely delivery.

 

Q6: What about your warranty?
A6: We guarantee is 12 months, for sea order is 15 months.

 

Q7: Do you provide after-sales service?

A7: Yes, we will give useful advise within 12 hours if you have any requirments.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Compound
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

  • Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
  • Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
  • Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
  • Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
  • Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
  • Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
  • Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
  • Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Examples of High Torque and Compact Design Applications for Planetary Gearboxes

Planetary gearboxes excel in applications where high torque output and a compact design are essential. Here are some scenarios where these characteristics are crucial:

  • Automotive Transmissions: In modern vehicles, planetary gearboxes are used in automatic transmissions to efficiently transmit engine power to the wheels. The compact size of planetary gearboxes allows for integration within the limited space of a vehicle’s transmission housing.
  • Robotics: Planetary gearboxes are utilized in robotic arms and joints, where compactness is essential to maintain the robot’s overall size while providing the necessary torque for precise and controlled movement.
  • Conveyor Systems: Conveyor belts in industries like material handling and manufacturing often require high torque to move heavy loads. The compact design of planetary gearboxes allows them to be integrated into the conveyor system’s framework.
  • Wind Turbines: Wind turbine applications demand high torque to convert low wind speeds into sufficient rotational force for power generation. The compact design of planetary gearboxes helps optimize space within the turbine’s nacelle.
  • Construction Machinery: Heavy equipment used in construction, such as excavators and loaders, rely on planetary gearboxes to provide the necessary torque for digging and lifting operations without adding excessive weight to the machinery.
  • Marine Propulsion: Planetary gearboxes play a crucial role in marine propulsion systems by efficiently transmitting high torque from the engine to the propeller shaft. The compact design is particularly important in the limited space of a ship’s engine room.

These examples highlight the significance of planetary gearboxes in applications where both high torque output and a compact footprint are vital considerations. Their ability to deliver efficient torque conversion within a small space makes them well-suited for a wide range of industries and machinery.

China best NEMA34 Electric Motor with Planetary Reduction Gearbox with CE ISO RoHS Certification   sequential gearbox	China best NEMA34 Electric Motor with Planetary Reduction Gearbox with CE ISO RoHS Certification   sequential gearbox
editor by CX 2023-09-06